Our companyAbout Wuxi LOTOS Roll Forming Machinery Manufacturing

LOTOSFORMING Manufacturer About Us:  

About us : LOTOS FORMING is located in WUXI CHINA, specialized in producing Roll Forming Machine,and PU FOAM Door Shutter Machine,and Garage Door Production line,and Decorative Panel Production line,and C/Z Purlin Roll Forming Machine,and Strut Channel  Roll Forming MachineUnistrut Channel Roll Forming Machine,and Guard Rail Machine,and Roof Tile Roll Forming Machine,and Deck Floor Roll Forming Machine and so on. Meanwhile, to adapt ourselves to different customers. we produce coil to coil slitting line and coil to sheet cut-to-length line. And mostly, we can design a machine according to customer’s request and samples.

About us: LOTOSFORMING establishe in 2013, the chief engineer has to work in roll forming machine area for more than 20 years, and we have 50 workers in the workshop and 8 after-sale service engineers for domestic and overseas customers.

 

LOTOS Roll Forming Machinery

Roll Forming Machine Manufacture ProcessCOMPANY PARTS

Step 1

Plate Cutting / Machine Frame Welding

There are many ways to cut mild steel plate. Plasma arc cutting is a great process for cutting mild steel plate. The laser cutting process is suitable for cutting mild steel from gauge thickness up to about 1.25 inch. We use Plasma Arc Cutting techniques and laser cutting.
Step 2

Surface Milling Area / Heavy Duty Gantry Type Milling

Heavy-duty face milling applications include rough milling of heavy forged or hot-rolled material blanks, castings and welded structures in large gantry mills and powerful milling machines, or in machining centers.
Step 3

Rough Milling / Grinding Center

Grinding is an abrasive machining process that uses a grinding wheel or grinder as the cutting tool. Grinding is a subset of cutting, as grinding is a true metal-cutting process. Grinding is used to finish workpieces that must show high surface quality and high accuracy of shape and dimension.
Step 4

CNC Sliding Head Lathes

Sliding head CNC lathes, also known as Swiss Auto lathes, were originally designed for machining small high-precision watch parts and components.
Step 5

Roller and Shaft / Assemble Workshop

Assembly of roll formed parts into your finished product. In order to form the sheet metal into the desired profile, attention must be paid to. the components surrounding the rolls, and to the rolls themselves. . Correct manufacturing, setup and in line adjustment of the machine is key to obtaining final. products within the desired tolerances. In practical terms, roll manufacturing must be extremely precise. deviations of roundness or eccentricities of a very low order (0.1 mm) can have great implications in part quality. The shafts on a roll forming line, which support the rolls and connect them to the side stands, must be very stiff in order to ensure good dimensional stability of the roll gap.
Step 6

Puncher Die Milling / Assemble Area

Each side stand consists of two bearing housings, which are supported by connecting. rods, in turn, attached to cross bars. Several driving methods can be used for connecting the electric motor to the shafts. lotosforming use Chain drives and gearbox. A telescopic universal joint driveshaft was chosen in order to have some flexibility for the.positioning of the flanges on the gearbox and on the roll forming stand.
Step 7

Painting Room / Testing Roll Forming Machine by Raw Material

Finally, the machine is tested and adjusted to produce the final product. And after the approval of the experts. It is ready to be sent to the customer’s factory. As one of the world’s leading roll forming machines suppliers, We offer high-quality roll forming lines and complete production systems.

Roll Forming Profile Application

As far as we know, the main reason for any valuable customer from any part of the world is looking for some best-cheapest products from the manufacturing center—China. Those who only care about price but ignore even the very basic reasonable quality may not have an interest in LOTOS COMPANY, because we insist to do business in an honest, reliable and reasonable way. It means that we should never be able to win the simple price competition with those so-called flexible yet unregulated factories or traders.

Door Shutter

shutter door roll forming machine

Guard Rail

guard rail roll forming machine

Purlin Profile

Purlin Roll Forming Machine

water Gutter

Water Gutter Roll Forming Machine

Ceiling T-Bar

Ceiling T-Bar
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