▷ C Channel Line - Automatic High speed C-U Profile Line ◁

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Multi Punch High Speed C Profile Machine

The C PROFILE LINE is designed to handle various tasks with ease, from forming to punching, ensuring that each product meets the highest quality standards. Its innovative technology allows for quick and accurate production of C-U profile lines, making it an indispensable asset for any manufacturing operation.

Investing in a high-speed C-U profile line can significantly enhance your production capabilities and streamline your workflow. With its advanced features and reliable performance, the C CHANNEL LINE is a smart choice for companies looking to stay ahead of the competition.

Full Automatic C channel Roll Forming Line for Solar Structures

This high-speed C-U profile line is equipped with a multi-punch automatic C channel line, ensuring that the production process is seamless and accurate.

Imagine having a full automatic roll forming line specifically design for solar structures. The capabilities of this machine are unmatched, allowing for quick and precise fabrication of mounting structures that are essential for solar panel installations. With this technology at your disposal, you can streamline your production process and meet the demands of the renewable energy market with ease.

C Channel Production Line

Hydraulic decoiler+loading cart – shovel feeder+leveling – shearing and butt-welding – horizontal accumulator – leveling on bridge – looper 1# – hydraulic punch station – pre-shearing – looper 2#(travel-in conveyor) – roll forming machine – multiple cutting die – conveyor – stacker

This production line will be combined with hydraulic decoiler, shovel feeder, leveling, shearing and but-welding, horizontal accumulator, leveling on bridge, looper 1#, hydraulic punch station, pre-shearing, looper 2#(travel-in conveyor), roll forming machine part, multiple cutting die, stacker, electric control cabinet and so on.

Each part Technical Parameter

1. Hydraulic Decoiler+Loading Cart
1.1	Loading capacity	8T
1.2	Steel coil I.D.	Φ480-Φ508mm
1.3	Steel coil O.D	Max Φ1500mm
1.4	Cantilever width	600mm
1.5	Addition	l Coupled with loading cart l With disc brake

Hydraulic Decoiler+Loading Cart

C Channel Roll Forming Machine

2. Shovel Feeder+Leveling
2.1	Shovel feeding	Press coil thread, with extension plate….send coil into leveling unit.
2.2	Leveling	It is used to rough-straighten steel coils and plates before sending them to subsequent processes.
2.3	Structure type	2 units of pinch rollers, 5-roller leveling, fully hydraulic control
2.4	Motor power	11KW
2.5	Pinch feeding speed	10m/min

3. Shearing and butt-welding
3.1	Function	l Cut off the defective part at the beginning and end of the steel strip and the defective part in the middle of the coil. l Cut the head and tail before butt welding, so that the butt welding joints are straight and aligned, which is beneficial to butt welding.
3.2	Structure type	Hydraulic shear + automatic welding
3.3	Shear thickness	≤3.0mm
3.4	Maximum cutting width	600mm

4. Horizontal Accumulator
4.1	Principle	Used to store steel strips, store the butted strips in accumulator, and supply materials to the punch unit. The accumulator works in a fixed-loop system, with the outside in and the inside out.
4.2	Accumulator diameter	Ф4.5M
4.3	Strip width	209mm~560mm(estimated)
4.4	Strip thickness	12-16ga(1.52~2.66mm)
4.5	Feeding motor power	AC 18.5KW
4.6	Driven motor power	AC 22KW

5. Leveling on bridge
5.1	Leveling	It is used to straighten steel coils and plates before sending them to punch unit.
5.2	Structure type	2 units of pinch rollers, 5-roller leveling
5.3	Motor	11KW
5.4	Remark	Speed adjustable

6. Looper 1#
6.1	Type	Roller with PU, motorized lifting up & down
6.2	Size	800mmW×3000mmL
6.3	Structure	Welded plate with tubes, quenching with sand blasting treatment
6.4	Roller structure	Ф80 pipe with shaft, wrapped with PU, hardness 90°~95° Dimension: Ф80mm×800mmL
6.5	Remark	Used to storage the material

7. Hydraulic Punch Station
7.1	Servo feeding	Driven by servo motor XINJE 11KW
7.2	Punch method	Hydraulic punch
7.3	Punch unit	6 dies
7.4	Die material	CR12MOV

8. Pre-shearing
8.1	Function	Cut coil to length-ed sheet
8.2	Shearing capacity	3.0×800mm
8.3	Die material	CR12MOV
8.4	Remark	It’s good for long workpiece

9. Looper 2#
9.1	Type	Roller with PU, motorized lifting up & down
9.2	Size	800mmW×3000mmL
9.3	Structure	Welded plate with tubes, quenching with sand blasting treatment
9.4	Roller structure	Ф80 pipe with shaft, wrapped with PU, hardness 90°~95° Dimension: Ф80mm×800mmL

10. Roll Forming Machine
10.1	Roller groups	22 stations
10.2	Roller material	GCR15 with heat treatment, HRC 58-62°
10.3	Roller shaft dia.	Φ75-85mm
10.4	Shaft material	40CR with quenching and tempering
10.5	Motor	30KW, Siemens BEIDE
10.6	C to Z	Manual changeover (4 stations)
10.7	Width/height changeover	Driven by servo motor XINJE 2.2KW
10.8	Transmission way	180# Gearbox
10.9	Machine frame body	Integrated welded plate housing frame
10.10	Roller supporter	Casting pillar stands

11. Cutting Unit
11.1	Cutting method	l Flying Cutting Die l Combination die/Post cutting die(not determined)
11.2	Cutting die	1 SET
11.3	Die material	CR12MOV
11.4	Motor	7.5KW
11.5	Cutting die qty	Depends on profile group

12. Conveyor Roller
12.1	Roller width	500 mm
12.2	Transportation conveyor length	24,000 mm
12.3	Feeding roller diameter	Pass-through rollers are coated with PU
12.4	Feed roller power	Motor 4KW
12.5	Roller speed	25 m/min

13. Stacker
13.1	Stacking lifting stroke	500mm
13.2	Suitable sheet Length	2-12m
13.3	Magnetic chuck quantity	8 units
13.4	Remark	The vertical discharge palletizer consists of positioning discharge rack, stacking lifting roller, discharging roller, etc.

14. Electricity Control Cabinet
14.1	Frequency inverter	DELTA
14.2	PLC	DELTA
14.3	Screen touch screen	DELTA
14.4	Encoder	OMRON
14.4	Low voltage	Schneider
14.5	Power supply	480V/60HZ/3P
14.6	Operation method	With manual and automatic switching function
14.7	Remark	l 1 unit for leveling, 1 unit for forming machine, 1 unit for stacker; l The whole machine adopts PLC control, LCD touch screen and human-machine interface.