▷ Cassette Type Roll Forming Machine - Quick Change Cassette Type ◁

Cassette Roll Forming Machine

DUE to cost and workshop space, we will do several different profile size in one roll forming machine by Cassette design. Multi-size one profile with quick-changing cassette: this type of roll forming machine is mostly suitable for C PURLING, and U PURLIN, and With various width. we make one side of roller station or both side of roller stand on linear guide and can automatically move left and right. in this way, once your demand profile width change. you just put new size on PLC program and roller stands will move to an ordered position, and then you can put new raw material inside and get your final profile easily.

CASSETTE DESIGN ROLL FORMING MACHINE

Different profiles forming by different cassettes: regarding customer requirement, we can design one basic structure and drive motor with electrical cabinet and different CASSETTE. The cassette contains a rollers shaft and station stand with the base structure. so once want to form another profile just change a complete cassette. we call quick change cassette design roll forming machine.
In this type of roll forming machine you can change cassette in less than 1 hour, and start forming a new profile. The general cost for any extra cassette is about 40-50% of total gearbox drives roll forming a line. so its looks economic and reasonable to purchase quick change cassette design machine for several different profile forming. Contact us for the best Cassette Type Roll Forming Machine. Specialized Manufacturer Of Roll Forming Machine, With 10 Years Experience. Strict Quality Control.

Custom Roll Forming Machine

Machine design capacity:

Raw material thickness: 0.6-2.0mm
Input material width: about 200mm/800mm
Raw material yield limit: S-355
working speed with punching: 5-8m/min
without punching: 10-15m/min

Cassette Rafted Roll Forming Machine

Each part technical parameter:

1. decoiler + Hydraulic Feeding table
	Loading capacity	5T with travel car
	Steel coil I.D.	φ480-φ508mm
	coil O.D	max φ1800mm
	Cantilever width	700mm

2. Leveling unit
	Roller number	2 roller clamp material feeding; 5 rollers for leveling
	Roller dia.	Φ100mm, heating treatment, hardness HRC48º～52º
	Frequency motor	15kw
	Leveling speed	1-18m/min
	Roller material	Gr15

3. 150 Ton puncher Unit with puncher die
	Hydraulic Puncher Unit	150 TON 4 Column
	Puncher die	According to your drawing
	die material	Cr12MoV

4. Pre-cutting blade+Oval Hydraulic Puncher Unit
	Cutting blade material	Gr12MoV
	Oval hold puncher unit	With die

5. Roll Forming Machine
	Basement with motor and gear box	Welded structure with machining surface Gearbox and cardan joint
	Motor	22KW*2pcs,Siemens Brand
	Transmission way	GY230# independent Gear box
	Machine frame body	10mm Welded plated, Stress-Relieving

5. Cassette Roll Formings
	CASSETTE	Profile 1	2	3	4
	Roller material	GCr15heat treatment	“	“	“
	shaft dia	Φ60mm	“	“	“
	Shaft material	40Cr	“	“	“
	Transmission way	Gearbox Cardan	“	“	“
	Cassette frame body	10mm Welded plated	“	“	“
	Roller supporter	casting pillar	“	“	“
	amount	10 station	“	“	“

6.Hydraulic Pump Station for mail machine
	Motor power	22KW
	Cooling way	Fan wind

7. Servo tracking cutting unit
	Servo motor	Delta
	Power	7.5KW
	Cutting die	4 units (each profile one specific DIE)

8. Electricity control cabinet
	Frequency inverter	Mitsubishi A800
	PLC	Siemens
	Screen touch screen	Siemens
	Encoder	Omron
	Low voltage	Schneider

Cassettes Changeable Roll Forming Machine

In fact,Lotosforming has great solution for that manufacture who needs several profiles by one forming machine. Cassette design roll forming machine is the best solution for the user with less productivity and more different profile. As you see in the picture its 8 different cassettes with one base forming machine with the gearbox-Cardan transmission.
Machine surface already well machining and has a smooth align surface. Then we can change the cassette and put new cassette on forming a machine base and fix it with a screw. After all, cassette completely installed we can fix roller with Cardan joint One by one.
After all gear Cardan fixed with roller shaft we will run the machine and start producing a new profile.