Linear cage forming tube mills

Revolutionize your tube manufacturing process with the LINEAR CAGE FORMING system for tube mills.

• Unparalleled flexibility: Modify tube dimensions within the mill size range without changing forming rolls
• Significant time savings: Drastically reduce mill set-up time and increase overall productivity
• Cost-effective: Eliminate expenses associated with forming rolls and reduce inventory costs
• Automated efficiency: Minimize manpower requirements with fully automated mill operations and adjustments
• User-friendly software: Easily set up and adjust production parameters with an intuitive interface

The LINEAR CAGE FORMING system is a game-changer for tube manufacturers seeking to streamline their operations. This innovative technology offers extreme versatility, allowing you to produce a wide range of tube sizes without the need for constant roll changes. The system’s automated features and easy-to-use software not only boost productivity but also reduce labor costs and minimize human error. With minimal maintenance requirements and a clear display showing tube sections at each production step, this system ensures smooth, efficient manufacturing processes. Invest in the LINEAR CAGE FORMING system and experience a new level of flexibility, efficiency, and cost-effectiveness in your tube production line.

LINEAR CAGE FORMING FOR ROUND TUBES

Linear Cage Forming Technology for round tubes specifically focuses on the production of cylindrical tubes with a high degree of precision and efficiency. This technology involves a series of processes and equipment designed to transform flat metal strips into round tubes with consistent quality.

Detailed Process:

• Material Preparation
• Forming Process
• Edge Forming
• Gradual Shaping
• Welding(High-frequency welding (HFW) is commonly used, providing strong and reliable welds. In some applications, laser welding may be used for even greater precision and control.)
• Sizing and Shaping(The welded tube passes through sizing rolls to ensure it meets precise dimensional tolerances. This step may involve slight adjustments to the tube’s diameter and roundness.)
• Cutting unit

Automatic Size Change, Direct Square Welded Pipe Line. This production line is equipped with high-frequency welding equipment for producing square rectangular and irregular pipes. The raw material used in this production line is strip steel after longitudinal cutting.

The strip steel passes through an uncoiler, straightening machine, leveling machine, and shear welding machine before entering the looper storage device. It is formed and bent to the required shape and size, and then welded, deburred, cooled, sized, and cut into the required size pipe by flying saw. It is then transported to the packaging rack through a roller conveyor for packaging and becoming a finished product.