1)Brief Introduction Steel Coil Slitting
Steel coil slitting line is used for slitting the carbon steel coils and hot dip galvanized coils to prepare for the next process.
2) Hydraulic Entry Coil Car Automatic Coil Slitting Machine
The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
- It is driven vertically by φ180mm hydraulic cylinder with 4 guide pillars
- The level movement is driven by XWD2.2-63-121 cycloid motor
- Capacity: 15T(Max)
Function: It use to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting, motor drives moving. The car is controlled on the auxiliary control panel. Its moving speed is 6-7 m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.
3) Hydraulic Decoiler Steel Coil Slitting Line
- 4KW motor drives the decoiler running and the hydraulic drives it expands and shrinks.
- Expanding model: oblique slider is driven by hydraulic oil cylinder.
- Max loading weight: 15T
- Mandrel: 45# steel processed by heat treatment and the diameter is φ219mm. It is home-made by our company.
- It design with the supporting stand which is driven by hydraulic to ensure the heavyweight of coils can be loading.
- design with the press arm, the roller is made by rubber,and this design is used to prevent the coils from losing.
4) Hydraulic Press and Pinch Device High-Speed Slitting Machine
- It is good for improving the plates’ surface and do straightening then guiding the steel plates into the next process.
- made by drive device,and 2 pinch roller, and frame.
- The gap between rollers can be adjusted manually to make sure the leveling quality.
- Drive model: all the rollers and gearbox drives by 30 KW motor
5) Hydraulic Cutter Steel Strips Slitting Machine
- Adopt two columns structures, a press device, can cut the 1.5mmX1250 steel plates ;
- The up and down blades which are alloy material 9CrSi can adjust their gap.
- The machine use for the steel shear and to make the plate easy to slitting machine.
6) Looper Steel Slitting Line Machine
- pit equip with 2 groups of magic eyes to control the speed buffer between decoiler and slitter.
- magic eye is controlled by PLC.
- pit size: 4500 mm x 1750 mm x 4000 mm.
Function: it use to eliminate the different speed and make the plates which in the wrong rail to back the right way. At first, the hydraulic cylinder lifts the bridges to pass the steel sheets. when working, the bridges will lift down, the steel will be stored in the pit. There is equipped with the photo electricity devices to adjust the high or low speed to make sure the certain store quantity in the pit.
7) Side Guide Device Steel Coil Slitting Line
- It uses the vertical rollers of both sides to guide the plates into the slitting machine correctly.
- The guide rollers are adjusted by the rods on both sides. The width range is 500-1250mm.
Function: it use to prevent the sheet from running in the wrong way. On both sides of the plates width way, the stand rolling are fixed on their own position and can adjust the width manually to match the different width plates. There are 4 rollers (quenching HRC 55-58) which divided into 2 rollers on each side.
8) Slitter (55 KW DC ) Coil Slitting Line
- Knife pivot specification: φ200 x 1350 mm, material: 40 Cr, heat treatment HB 225-250.
- Host machine: This is composed of bottom-stand, fixed bracket, big slide, knife pivot(φ200 mm, 2 pcs), movable bracket, slide, the front and back adjustable device of bracket, knife pivot lifting and pressing down adjustment device.
- Power part: 55KW DC motor with JZQ 650 decelerator and universal coupling as well as gear distributing case, coupler, spindle, connecting-cover, etc.
- Knife pivot press down device adopts the motor to lift up and down.
- It changes the blades through moving out the bracket hydraulically and is very convenient and fast.
9) Scrap Winder (4 KW ) Metal Slitting Machine
It consists of a base, the shaft, and plate for scrap material,and friction wheel,and supporting wheel chain,and chain,and decelerator and 4 Kw motor, etc.
10) Looper Sheet Metal Slitter
- The roller-table lift up and down by hydraulic. All the rollers on the table are chromed and between the rollers, it is designed with the Bakelite plate (Function: can prevent the sheets from scratching)
- At the exit part of the roller table, it is designed with the pre-dividing device.
- The size of the pit: 3500 mm(L)x 1750mm(W) x 6000mm(D)
11) Tension Stand Slitter Machine Steel
- It is composed of the base,and pre_dividing device, tension press device and so on. It is used to divide the strips and adjust the tension power for rewinding to ensure rewinding quality.
- design with two dividing devices and press device. One hydraulic block device and two roller device.
- press rollers, as well as the two-roller device at the exit part, are equipped with the air cylinder to control the lifting.
- The dividing shafts adopt the linear slider design which is convenient to change the slitting requirements according to cutting demand.
12) Recoiler (75 KW DC) Roll to Roll Slitting Machine
- It adopts the hydraulic expand and shrink to tight the coils inner diameter.
- Design with 8-fan-shaped plates which can be around a circle and machining as a whole to ensure the recoiling quality. It is designed with hydraulic clip mouth and clips the strips heads.
- design with the hydraulic press arm equipped with the spacers to guarantee the even rewinding quality.
- It equippe with the hydraulic pushing device to unload the coils
- 75 KW DC motor can guarantee rewinding quality.
- Gear adopts casting ZG 45，the surface of the gears is processed by quenching, HRC45°,
- The diameter of Mandrel of recoiler：273.8 fan-shaped plated are 45#X60mm (thickness), quenching, HB: 220mm-250mm.
- Design with the seamless expand and shrink structure and clip-mouth so that when the strip heads insert into the clip-mouth, it will close automatically and start winding.
- Press arm lifts up and down by hydraulic and it is equipped with the pushing plate which is used to help to push the coils to the coil car.
13) Overflow Steel Coil Slitting Machine
Entry coil car → Decoiler → Press and pinch device → Hydraulic cutter → Looper 1 → Side guide device → Slitter → Scrap winder → Looper 2 → Tension stand → Recoiler → Exit coil car