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C Channel production line

This state of the art equipment is designed for manufacturers requiring precision, efficiency, and scalability. Key features include:

  • High-Speed Production: Achieve rapid throughput without compromising on quality.
  • Automatic Multiple Punching: Perfectly aligned, clean punches with customizable spacing and patterns.
  • Durable Construction: Built with industrial-grade materials for long-lasting performance.
  • Advanced Controls: User-friendly interface with programmable settings for seamless operation.
  • Waste Reduction: Optimized punching minimizes material waste, saving costs.
  • Versatility: Adaptable for various C channel sizes and complex project requirements.

Ideal for industries such as construction, automotive, and infrastructure, this machine is your go-to solution for boosting productivity while maintaining precision and consistency.

Automatic Multiple Punch High-Speed C Channel Line

Production working flow:

This production line will be combined with hydraulic decoiler, shovel feeder, leveling, shearing and butt-welding, horizontal accumulator, leveling on the bridge, looper 1#, isolated punch station, pre-shearing, looper 2#(travel-in conveyor), roll forming machine part, flying cutting saw, stacker, electric control cabinet and so on.

Here are some key features and specifications you might find in such a machine:

Key Features:

  1. Automatic Operation: The machine is automated, allowing for high production efficiency without requiring manual intervention. It automatically feeds the material, performs the punching, and ejects the finished product.
  2. Multiple Punching Stations: The machine can perform various punches simultaneously or quickly on a C-channel. This feature greatly increases the speed and productivity of the operation.
  3. High-Speed Punching: As the name suggests, it can punch C channels at high speed, essential for large-scale production where efficiency is critical.
  4. High Thickness Compatibility: This machine is specifically designed to handle thick materials. It can punch high-thickness steel or other metals used in C-channel production without compromising the punching precision or machine durability.
  5. Customizable Punching Patterns: The machine may come with customizable options for punch patterns or hole sizes, depending on the requirements of the final product.
  6. Durability and Strength: Designed to handle tougher materials, these machines often come with stronger frames, motors, and punch tools to endure high-force applications.

High-Speed C Channel Line

Hydraulic Decoiler+Loading Cart
Loading capacity8T
Steel coil I.D.Φ480-Φ550mm
Steel coil O.DMax Φ2200mm
Cantilever width600mm
Remarkl  Motorized unwinding, hydraulic expansion

l  Coupled with loading cart

l Coupled with disc brake

l  Coupled with press arm and support arm

 

 

Shovel Feeder+Leveling
Shovel feedingPress coil thread, with extension plate….send coil into leveling unit.
LevelingIt is used to rough-straighten steel coils and plates before sending them to subsequent processes.
Structure type2 units of pinch rollers, 5-roller leveling, fully hydraulic control
Motor power11KW
Pinch feeding speed10m/min
Shearing and Butt-welding
Functionl Cut off the defective part at the beginning and end of the steel strip and the defective part in the middle of the coil.

l Cut the head and tail before butt welding, so that the butt welding joints are straight and aligned, which is beneficial to butt welding.

Structure typeHydraulic shear + automatic welding
Shear thickness≤4.0mm
Maximum cutting width500mm
Horizontal Accumulator (Option)
PrincipleUsed to store steel strips, store the butted strips in accumulator, and supply materials to the punch unit. The accumulator works in a fixed-loop system, with the outside in and the inside out.
Accumulator diameterФ4.5M
Strip width136mm~460mm(estimated)
Strip thickness1.0-4.0mm
Feeding motor powerAC 18.5KW
Driven motor powerAC 22KW 

 

 Multiple Punch C Channel Line

Roll Forming Machine
Roller groups20 stations
Roller materialCR12 with heat treatment, HRC58-62°
Arbor diameterΦ85-105mm
Arbor material42CrMo4 with quenching and tempering
Motor15KW*2 sets, Siemens BEIDE
Width/height adjustmentDriven by servo motor, XINJE 2.2KW
Transmission way230# Gearbox
Machine frame bodyIntegrated welded plate housing frame
Roller supporterCasting pillar stands
Linear BearingsTHK, Japan
Remarkl  Replace the toolings for angle 105°/110°/115°

l  Coupled with safety guard

l  Apply EM Stop to the feeding guide

How does a decoiler work?
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Rating
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User Review
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