Roll Forming MachineWUXI LOTOS ROLL FORMING MACHINERY LTD

LOTOSFORMING ▷ rOLL fOrming mAchine mAnufacturers | Free Design / Best 2O19 ◁ can produce a variety of Roll Forming Machines are Mostly use in the construction industry. furthermore, in addition to you can find details of roll forming machine for sale here. therefore, any material that can formed using sheet forming machine. Roll forming is excellent solution whenever the stability of the cross-sectional profile is critical.

Matching up with industrial requirements of the customers.LOTOS company attributes himself success to some things as:

1. Quality of our roll forming machine
2. The regularity to deliver roll forming machine
3. High stability and advantage of the roll forming machine
4. Changed specifications roll forming machine as per customer requirement
5. Best competitive roll forming machine price

Roll Forming Process :

Therefore,cold roll forming and hot rolling hot-rolled with continuous step to form. however, hot rolling process is a good method to reduce the forming load of the advanced high strength steel. instead,the cold roll forming process is an alternative method to hot rolling process using a series of rolls under the condition of room temperature. Roll forming is a way of shaping metal, such as steels and stainless steel. Rollforming is a continuous shaping on a long strip of metal.

Although, Designing a roll forming process is an optimization process. the target is to use the little number of stands possible. while still maintaining final product quality within suitable levels. above all,roll forming is a process that developed by gradually bending the metal through a series of roll stands, or passes. Each stand must produce the appropriate amount of deformation for which it was designed. moreover, when roll forming problems occur, it is important to examine each stage of the process and not merely the stand at which the problem initially appears. cold roll forming process needs serial forming profiles to determine. the suitable number of profiled roll sets to design for the product.

Roll Forming Machine Parts

1. Roller

Tooling roller design and produce according to section patern and material of strip, and roller base material mostly is 42CrMo, Cr12, Cr15 and Gcr15. After hard lath process, the roller should pass heat treatment, and then transfer to CNC lath machining for finalize the determined size. In the last, the roller will be surfaced with chrome coating, more smooth surface with higher hardness.

2. Spindle or shaft

Base material is 40Cr, 42Cr, as well as 45# steel. As same as rollers, shaft will go for professional machining treatment. Such as CNClath process, heating treatment to achieve hardening. Further more, pass final machining for keyway and thread.

3. Roll Forming Machine structure

either way,The main body frame of roll forming machine are welded from different thickness of plates, which is most important parts of roll forming machines. Less manufactures will care about the stability, alignment for making roll forming machines. It really affect the performance of roll forming machines.

Roll Forming Roller stand

actually,LOTOSFORMING takes care of roll forming machine structure and design body frame according to raw material input width and thickness. And then go to fabrication process. The most important of structure is surface milling machining to get whole surface in same flat level, to be ready for tooling stations installation.

4. Roller stand

the supporter can hold both side of shaft bearing housing. we call it roller stand, both side of shaft bearing housing should be stable, smooth and well aligned. Based on customer’s budget, and roll forming machine design. we will use different type of stand for different machines.

Roll Forming Applications

Roll forming is an easy and efficient metal forming method that can apply across many industries such as Construction, Agriculture, Automotive Industry. The roll forming process can easily implement to common production lines and synchronized with other stamping units.

actually,there are many roll forming machine for Construction application including:

• Garage doors roll forming machine
• Ladders and scaffolding roll forming machine
• Security Windows and doors forming machine
• roof and wall panel machine

roll forming applications in Agriculture industry, such as Crop farming, Greenhouses forming machine.
Roll forming can improve design integrity and reduce a part’s costs in solar panel applications such as:

• Panel support channels forming machine
• racking and PV framing forming machine

So, Just send us your request about the roll forming machine, after that, Consider it done. Lotos assure you that it provides you the highest quality and best service.

Different Types of Roll Forming Machines

we can divide the roll forming machine in some group According to application, weight, Transmission and motion .
according to weight, we have Two categories roll forming machine:

• light gauge roll forming machine
• heavy duty roll forming machine

so, according to Transmission and motion we have gearbox transmission roll forming machine and chain transmission roll forming machine.
and according to the application, we have a lot of machines to produce door shutter, door frame,and roofing panel,and gutter, and other profile that can be produced by cold-formed machine.