Cable Tray making machine
| NO. | Name | QTY | Remark |
| 1 | 5T motorized decoiler | 1 set | 1)Max 5T 2)Max coil:1000mm 3)Motor:5.5kw made in China |
| 2 | Guiding and feeding Leveling | 1 set | 1)2 pinch rolls and 11 rolls leveling 2)Rolls material:40Cr 3)Leveling speed:max 20m/min |
| 3 | Servo-feeder system | 1 set | 1)Feeding speed:max 20m/min 2)DELTA 3)2-Φ70mm feeder rolls |
| 4 | 160T Punching press It depends on punching hole | 1 set | 1)Motor:18.5KW 2)Slide stroke: 25-35 times /min |
| 5 | 100-600mm Width holes punching mould | 1 set | 1)Mould material Cr12Mov 2)Combination mould to punch from 100mm to 600mm |
| 6 | Roll Forming Machine | 1 set | 1)casting pillar 2) 18 stations of roller 3) 15KW motor made in China |
| 7 | Hydraulic combination cutter | 1 set | 1)Cutting blade material: Cr12 2) cutting power:7.5kw |
| 8 | Run-out table | 2pcs | Steel frame with Rollers |
| 9 | Electric panel | 1set | PLC control system, DELTA |
| 10 | Hydraulic system | 1 set | Solenoid BEIJING HUADE |
General structure cable tray production line
hydraulic decoiler
- Width of material:max 1000mm
- hydraulic inner expansion and motorized decoiling
- The inner diameter of the coil: φ508mm
- inner expansion range: ф460-520 mm
- Outer max. diameter: φ1500mm
- Decoiling speed:15-20m/min
- Max. loading capacity: ≤5T
- Motor:5.5kw made in China
- DELTA inverter made in Japan
Cable Tray forming machine
Cable Tray and Fittings system
Guiding, feeding, and leveling
- We adopt 2 pinch rolls and 11 rolls leveling ( upper 5 rolls and bottom 6 rolls)
- Pinch rolls and leveling rolls material:40Cr,quenched,heat treatment, HRC55–58,Pinch rolls diameter 96mm,leveler rolls diameter 64mm
- Leveling rolls width:max 800mm
- Materials thickness:0.5–2.5mm steel grade G350Mpa
- Motor power:7.5kw made in China
- A way of a drive: gear drive
- Upper levelling rolls are adjusted by the screw rod with measures meter
- The press button “start” and “stop”
- Voltage requirements:380V,50Hz,3Ph
Servo-feeder system
- Servo-feeder model: SRF-800B
- Function: For material feeding into the press punching machine
- Feature: Uses servo motor-driven.
- capability Feeding :width800mmx0.5-2.8mm coils
- Feeding speed:max 20m/min
- accuracy Feeding:≤±0.1mm（within200mm）≤±0.2mm（within 500mm）
- Max feeding step distance:≤9999.99mm
- Feeding rolls diameter:2-Φ95mm, we adopt rubbers as upper rolls, bottom rolls material is 40Cr, high-frequency tampered treatment, HRC55-58, chrome on the surface
- Pneumatic style to tighten or relax
- Air supply:0.5Mpa
- Multistage type feeding:May input various groups of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).
- It will be installed on the side of the pressing machine
Cable Tray Punching Machine
- Model of punching press:JF21-315T
- Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .
- Uses the combined type air operated friction clutch.
- punched 25-35 times per min
- Worktable size:max 1000mm
- thickness Worktable:180mm
- Motor power:15kw
- Weight:18,000kgs
Lateral holes and width holes punching
- Punching mold material: Cr12 Mov, HRC58-62
- The holes size can be adjustable and the punching head is controlled by the cylinders.
- There are totally 1 sets of punching mold
Cable Tray Machine
Main Forming Machine
- We adopt casting pillar type machine structure and one size of the roller stands can be adjusted and controlled by PLC and the other side is fixed
- 14 forming stands plus 4 vertical rolls
- Motor power:15kw made in China
- Material max. thickness:0.7-1.2mm
- The diameter of the shaft: ￠80mm
- Rollers material: GCr15 quenching treatment: HRC58-62°
- The material of shaft:40Cr heat treatment
- Driving system: chain drive 1.2”
- Line speed:3-5m/min
- With fully automatic adjustment from one width to another width, it just needs a few seconds to finish changing
- Finished cable tray length precision:±3mm/10m
- straightness precision: ±1-1.5 degree /10m
- The line will be painted industrial blue or green color as picture below or the color provided form the Buyer
- cable tray length Finished:2-10m
Hydraulic Cutting unit
- A way of cutting: we adopt hydraulic post-cut after forming
- The material of blade: Cr12Mov, quench treatment, hardness HRC58-62
Run-out table
- Structure: roller type with no power
- 2 pcs
A hydraulic control system (LOTOS standard)
- We adopt the separate hydraulic oil tank outside of a line
- Hydraulic station power: 7.5kw
- We adopt famous brand solenoid made in China
- N45 or N46 hydraulic oil is available
Cable Tray Machine Manufacturer
Electric control system
- The full line is controlled by the PLC control system(Siemens brand)，touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the para5meter to control the line. Also can check the running status, parameter and error indication, etc.
- Operation type: manual /auto two type switch. In manual position: can run each part of the machine. In auto position: can run the full line. The emergency stop ensures the safety of the equipment and operator.
- Machine side is equipped with the manual operation control panel for a convenient worker to operate.
- Entire line surveillance function: to reach surveillance production line movement condition, realizes to various locations production condition surveillance.
- Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.
