Cable Tray Roll Forming Machine

A cable tray system use for support insulated electrical cables used for power distribution and control and communication as an alternative to open wiring or electrical conduit systems.In fact, LOTOS‘S goal is to be a leading provider of information to design and engineering professionals engaged in the design Cable tray ROLL FORMING MACHINE.In addition, Cable tray systems are the right solution for running large quantities of data cables overhead or under-floor.so, these systems are known as baskets, trunking or cable ladders.in fact, Our full line of ▷ Cable Tray Roll Forming Machine | Cable Tray applications ◁ are available in youtube channel that can be accessed by clicking LOTOS Cable Tray youtube.

Its last version of a multi-size cable tray roll forming machine can do various length sizes and with different height. It’s suitable for the thickness of 1.2-2 mm. Lotos has long experience on different cable tray roll forming machine, with different punching design. Nowadays in different industry manufactures, inquiry different size of cable tray, so a new generation machine can satisfy different demands of users.

actually, in mounting circuit breakers and industrial control equipment inside equipment, racks are used DIN rail a metal rail of a standard type. as a matter of fact, These products are typically made from a cold rolled carbon steel sheet with a zinc-plated or chromated bright surface finish.

Types of Cable Tray

by the way, Cable trays usually made of steel or stainless steel that are available following types:

• Ladder Type Cable Tray
• Solid Bottom Cable Tray
• Trough Cable Tray
• Channel Cable Tray
• Single Rail Cable Tray

similarly, DIN Rail is a metal strip rail commonly used for mounting industrial control equipment inside equipment PCL racks and enclosures. There are four common DIN Rail types:

• Top Hat DIN Rail
• Miniature Top Hat
• C Section DIN Rail
• G Section

We offer a wide range of perforated cable trays machine As per the client’s requirements, we can customize our perforated cable tray roll forming machine. perforated cable trays are offered in different types, generally, make in mild steel.

so that, A cable tray is a unit or assembly of units or sections and associated fittings forming a rigid structural system. punching tray used to securely fasten or support cables and raceways.In fact, LOTOSFORMING Produce Cable Tray Roll Forming Machine that this machine use for producing perforated cable trays profile.LOTOS can produce the following machine:

• Cable tray production line
• perforated cable tray forming machine
• ladder systems roll forming machine
• Wire Mesh Cable Tray rolling machine
• Wire Basket Cable Tray roll forming machine
• Cable Bus Duct machine

Cable Tray Manufacturer

• Finished products: 50×100–600with holes punching and width adjustable
• Raw material request: G350Mpa cold rolled or hot rolled steel, galvanized steel
• Material thickness:0.7mm-1.2mm
• Whole line working speed:>10m/min

Process flow cable tray bending machine :

Hydraulic decoiler→Guiding and leveling→ servo-feeder- punching press- —Roll Forming—Hydraulic cutting–Output tables

Cable Tray making machine

Cable tray design size:

Height: 50-200mm

Width: 100-800mm

Thickness: 2.0mm

Machine design capacity

1. Raw material thickness: 0.7-2.0mm
2. Material: Galvanized, Carbon Steel, HR coils
3. Input material width: depends on cable tray size
4. Raw material yield limit: 245MPA
5. Production line working speed: 6-8m/min
6. Working area: about L40,000*W4,000mm
7. Machine components

This cable tray  production line will be combined with automatic hydraulic decoiler, leveling system, hydraulic punch machine with dies, roll forming machine part, hydraulic cutting unit, output table, hydraulic oil pump, and electrical control cabinet and so on. 

  Each part technical parameter

Cable Tray production line

hydraulic decoiler

• Width of material:max 1000mm
•  hydraulic inner expansion and motorized decoiling
• The inner diameter of the coil: φ508mm
• inner expansion range: ф460-520 mm
• Outer max. diameter: φ1500mm
• Decoiling speed:15-20m/min
• Max. loading capacity: ≤5T
• Motor:5.5kw made in China
• DELTA inverter made in Japan

Cable Tray forming machine

Cable Tray and Fittings system

Guiding, feeding, and leveling

• We adopt 2 pinch rolls and 11 rolls leveling ( upper 5 rolls and bottom 6 rolls)
• Pinch rolls and leveling rolls material:40Cr,quenched,heat treatment, HRC55–58,Pinch rolls diameter 96mm,leveler rolls diameter 64mm
• Leveling rolls width:max 800mm
• Materials thickness:0.5–2.5mm steel grade G350Mpa
• Motor power:7.5kw made in China
• A way of a drive: gear drive
• Upper levelling rolls are adjusted by the screw rod with measures meter
• The press button “start” and “stop”
• Voltage requirements:380V,50Hz,3Ph

Servo-feeder system

•  Servo-feeder model: SRF-800B
• Function: For material feeding into the press punching machine
•  Feature: Uses servo motor-driven.
• capability Feeding :width800mmx0.5-2.8mm coils
• Feeding speed:max 20m/min
• accuracy Feeding:≤±0.1mm（within200mm）≤±0.2mm（within 500mm）
• Max feeding step distance:≤9999.99mm
• Feeding rolls diameter:2-Φ95mm, we adopt rubbers as upper rolls, bottom  rolls material is 40Cr, high-frequency tampered treatment, HRC55-58, chrome on the surface
• Pneumatic style to tighten or relax
• Air supply:0.5Mpa
• Multistage type feeding:May input various groups of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).
• It will be installed on the side of the pressing machine

Cable Tray Punching Machine

• Model of punching press:JF21-315T
• Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .
• Uses the combined type air operated friction clutch.
• punched 25-35 times per min
• Worktable size:max 1000mm
• thickness Worktable:180mm
• Motor power:15kw
• Weight:18,000kgs

Lateral holes and width holes punching

• Punching mold material: Cr12 Mov, HRC58-62
• The holes size can be adjustable and the punching head is controlled by the cylinders.
• There are totally 1 sets of punching mold

Cable Tray Machine

Main Forming Machine

• We adopt casting pillar type machine structure and one size of the roller stands can be adjusted and controlled by PLC and the other side is fixed
• 14 forming stands plus 4 vertical rolls
• Motor power:15kw made in China
• Material max. thickness:0.7-1.2mm
• The diameter of the shaft: ￠80mm
• Rollers material: GCr15 quenching treatment: HRC58-62°
• The material of shaft:40Cr heat treatment
• Driving system: chain drive 1.2”
• Line speed:3-5m/min
• With fully automatic adjustment from one width to another width, it just needs a few seconds to finish changing
• Finished cable tray length precision:±3mm/10m
•  straightness precision: ±1-1.5 degree /10m
• The line will be painted industrial blue or green color as picture below or the color provided form the Buyer
• cable tray length Finished:2-10m

Hydraulic Cutting unit

• A way of cutting: we adopt hydraulic post-cut after forming
• The material of blade: Cr12Mov, quench treatment, hardness HRC58-62

Run-out table

•  Structure: roller type with no power
• 2 pcs

A hydraulic control system (LOTOS standard)

• We adopt the separate hydraulic oil tank outside of a line
• Hydraulic station power: 7.5kw
• We adopt famous brand solenoid made in China
• N45 or N46 hydraulic oil is available

Cable Tray Machine Manufacturer

Electric control system

• The full line is controlled by the PLC control system(Siemens brand)，touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the para5meter to control the line. Also can check the running status, parameter and error indication, etc.
• Operation type: manual /auto two type switch.  In manual position: can run each part of the machine. In auto position: can run the full line. The emergency stop ensures the safety of the equipment and operator.
• Machine side is equipped with the manual operation control panel for a convenient worker to operate.
• Entire line surveillance function:  to reach surveillance production line movement condition, realizes to various locations production condition surveillance.
• Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.