Roller Die + Forming

Roll Forming Die and Processes: Roller Dies are the important parts of roll forming machine equipment.
The steps of the rollers die process including:
Firstly, cutting raw material in length and prepare for the first step machining.
secondly, lathe machining for the roller.
3: roller process is heat treatment.
4: surface grinding machine.
5: horizontal internal grinding machine
6: final CNC lathe machining.
7: chrome coating

in fact, LOTOS has enough experience in Roll Forming Die and Processes and manufacture to provide customers with quality, and durability, and cost-effective roll forming tooling.

Roll Forming Roller die

 Raw Material Roller Die

so,There are Raw materials for machining and fabrication in various sizes and shapes. if raw material dimensions don’t conform to necessary workpiece dimensions, need some type of cutting work to produce a workpiece.

Step 1

Raw-Material-Roller-Die

Step 2

lathe machining for roller

Lathe Machining for roller

A lathe is a machining tool that uses for shaping metal. It works by rotating the workpiece around a STATIC cutting tool. The main use is to lift unwanted parts of the material.

  • What Are the Common Types of Lathes?
  • Speed lathe machine
  • Capstan and turret lathe machine
  • Bench lathe machine
  • Automatic lathe machine
  • Special lathe machine
  • CNC lathe machine
Heat treatment roller process

Heat treatment is a group of industrial, and thermal, and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. To remove stress, make the metal softer, refine the structure, or change its ductility.

Step 3

roller-die-process

Step 4

surface grinding machine

Surface Grinding Machine

Likewise,A surface grinder is a machine tool used to provide precision surfaces and a smooth finish on flat surfaces. cuts chips of metallic or nonmetallic substance from a workpiece, making a face of it flat.

Chrome coating DIE roller

however, Chrome plating is a technique of electroplating a thin layer of chromium on a metal. The chromed layer can provide corrosion resistance, ease cleaning procedures, or increase surface hardness.

Step 5

chrome coating die roller
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