PU Decorative Panel Roll Forming Line
PU Decorative Sheet Roll Forming Machine Lines
LOTOS Manufacturing is one of professional ▷ PU Decorative Panel Roll Forming Line | Sandwich Panel Line ◁ factory in China, we can supply different kinds of Decorative Panel Roll Forming Line for different Polyurethane Wall Cladding. This PU foam siding wall cladding panel production line should be able to fulfill the material for composite sandwich panel continuous production of polyurethane. that is a continuous injection liquid raw material into the pressing of the upper and lower panels. Reaction, foaming, curing, forming in dual pedrail molding machine. Production the composite sandwich panel line with the state for the metal surface of rigid polyurethane sandwich panels. The PU sandwich panel has a function of sound insulation, heat insulation and prevent burn and use in wall panel, and so on. It is not only suitable for the newly set up brick-concrete structure, framework structure, steel structure, lightweight buildings. but also perfect for the energy-saving reconstruction of the old buildings.ADVANTAGES OF PU foam siding wall cladding panel :
- The rich selection of textures and colors meet different decoration requirements, giving the city and the buildings a new look.
- PU foam is the most advanced and eco-friendly insulation material in the world. With the help of the back aluminum foil, the thermal preservation effect achieves the best.
- The unique structure prevents heat loss in winter. Meanwhile, it reduces the heat of the summer sunshine.
- Lightweight makes the installation easy.
- The installation process is clean and tidy without any noise and dust, construction waste.
- Different selections of accessories meet different effects.
- High quality and stable performance.
Polyurethane Foam Wall Panels Roll Forming Machine Lines
1) Production working flow Decoiler → Embossing(2 sets) → roll forming(1 set) → Heating system → PU foam injection → Aluminium foil & back film system → double belt → PLC control system → flying saw cutting system→run out table → Coating machine (4 sets x 12 m/set) 2) Machine design capacity- Raw material thickness: 0.35-0.80mm
- Foam thickness: 20mm、30mm、40mm、50mm
- Output max.width: 400mm
- Raw material yield limit: Q235MPA
- Production line working speed: 2.5-6m/min
- Production line length: 50m
- Line subtotal electricity power: 245kw
| 1. Manual decoiler | ||
| 1.1 | Loading capacity | 5T |
| 1.2 | Steel coil I.D. | φ480-φ508mm |
| 1.3 | Steel coil O.D | max φ1800mm |
| 2. Embossing machine | ||
| 2.1 | Roller number | 2 pcs |
| 2.2 | Roller Dia. | φ500mm |
| 3. Roll Forming Machine | ||
| 3.1 | Roller groups | 20 stations |
| 3.2 | Roller material | Gcr15 with heat treatment, HRC58-62° |
| 3.3 | Roller shaft dia. | Φ65mm |
| 3.4 | Shaft material | 45# with quenching and tempering |
| 3.5 | Motor | 7.5KW |
| 3.6 | Transmission way | Chain with steel pillar |
| 3.7 | Machine frame body | Welded by 400BH H-beam, Stress-Relieving |
| 3.8 | Roller bearing | HRB, 30213 |
| 4. Heating Belt | ||
| 4.1 | Length | 24m |
| 4.2 | Belt material | Rubber |
| 5. Cutting unit | ||
| 5.1 | Driving method | PLC tracking cutting |
| 5.2 | Cutting length tolerance | ±1.0mm |
| 6. Electricity control cabinet | ||
| 6.1 | Frequency inverter | DELTA |
| 6.2 | PLC | DELTA |
| 6.3 | Screen touch screen | DELTA |
| 6.4 | Encoder | Omron |
| 6.5 | Inverter | DELTA |
| 6.6 | Low voltage | Schneider |
| 7. Coating Machine |
| The line is including input table, double roller painting, 5m dryer machine * 2pcs, and output table. |