High Speed Solar Strut Roll Forming Machine
High Speed Solar Strut Roll Forming Technology
Nowadays, with the increasing importance of solar structures in renewable energy projects, the production of high quality structural profiles at high speed has become a fundamental industry requirement. The Lotos Solar Structural Profile Production Machine, equipped with advanced technologies and precise automation systems, is capable of delivering exceptionally high production speeds while maintaining dimensional accuracy and quality standards.
The high speed of the machine not only significantly reduces production time but also enables meeting the extensive demands of the market. Additionally, its advanced features including servo control systems, automatic punching, and precise cutting ensure that every produced piece reaches the end user with the highest quality and reliability.
This unique combination of speed, precision, and reliability makes our machine the ideal choice for solar structure manufacturers seeking to enhance productivity and reduce production costs.
Solar Strut Roll Forming Machine
This production line consists of a coordinated set of advanced equipment that fully covers the manufacturing process of solar structure profiles. The key stages include:
Hydraulic Decoiler with Loading Cart: For unwinding and feeding steel sheets into the production line.
Shearing and Butt-Welder: For initial sheet preparation through cutting and end welding.
Horizontal Accumulator: Provides temporary storage of sheets to optimize production flow.
Leveling on Bridge Unit: For flattening incoming sheets before forming.
Looper 1#: For precise sheet alignment prior to punching.
Isolated Punch Station with 8 Punch Seats: To create holes and custom shapes as per design requirements.
Looper 2#: Acts as an entry conveyor for continuing the process.
Roll Forming Machine Part: The main section responsible for the final shaping of profiles.
Flying Cutting Die: Enables precise, continuous cutting of profiles during production.
Output Conveyor: For transferring finished products smoothly.
Stacker: For collecting and organizing the produced profiles.
Electric Control Cabinet: Manages and controls the entire production line operations.
Solar Support Structures
The isolated punch frame with 8 punch stations allows precise and organized creation of holes and required shapes. Manual adjustment of each punch along the Y-axis provides greater flexibility in producing various profiles. The combination of these systems enables the machine to manufacture solar structural profiles quickly, accurately, and consistently, even in high volume production.
The roll forming machine, with its advanced design and precise control systems, is capable of producing structural profiles with high accuracy and consistent quality. Equipped with multiple rolling stations, it ensures precise and uniform shaping of profiles. The fully automatic width and height adjustment system, driven by a servo motor, allows fast and error free changes during production.
Additionally, the roll forming machine features a quick change tooling system, enabling rapid adjustments in profile thickness and type, providing high flexibility to meet diverse industrial requirements. This combination of capabilities makes the machine an ideal solution for manufacturing solar structural profiles and other industrial profiles in high volume production.
This production line, available in two different technical specifications, can be ordered from Lotos.