Medium Gauge Cut-to-Length Line
Cut to length Lines for Medium Gauge
A Medium Gauge CTL Line is designed to process medium-thickness metal coils by leveling and cutting them into flat sheets of precise lengths. These machines bridge the gap between light and heavy gauge lines, offering versatility and efficiency for a wide range of industrial applications.
The cut to length production line is a highly efficient and versatile system designed to convert metal coils into flat sheets of precise dimensions. These sheets are essential components for a variety of industrial applications.
Medium Gauge CTL Lines
1. Coil Loading and Uncoiling
- Hydraulic Decoiler: Capable of handling coil weights up to 25 tons, ensuring safe and efficient loading.
- Automatic Centering: Positions coils for precise feeding into the line.
- Expandable Mandrel: Adjusts to accommodate various inner coil diameters.
2. Precision Leveling
- Multi-Roll Leveler: Ensures high flatness and stress-free sheets.
- Back-Up Rolls: Reinforce the leveler for processing high-tensile materials.
- Adjustable Settings: Tailored leveling pressure for different material properties.
3. Advanced Feeding Mechanism
- Servo-Driven Feed Rollers: Ensure consistent and accurate material advancement.
- Variable Speed Control: Adjusts speed based on material and cutting requirements.
4. Cutting Mechanisms
- Guillotine Shear: Provides burr-free, straight cuts with high precision.
- Rotary Shear (Optional): Ideal for continuous cutting operations at higher speeds.
5. High-Speed Stacking System
- Automatic Stacker: Aligns and organizes cut sheets efficiently.
- Stacking Options: Magnetic, vacuum, or pneumatic systems based on material type and thickness.
- Capacity: Handles large batches of cut sheets, improving workflow and reducing manual intervention.
6. Edge Trim Management
- Edge Trimmers: Optional feature to remove rough edges during processing.
- Scrap Ballers or Conveyors: Efficiently manage edge trims and scraps.
7. Advanced Control Systems
- PLC Control: Fully automated system with an intuitive HMI touchscreen interface.
- Preset Programs: Store and recall multiple cutting and leveling parameters for quick setup.
- Diagnostics: Real-time monitoring and fault detection for seamless operation.
8. Safety Features
- Emergency stop buttons strategically placed throughout the line.
- Overload protection for critical components.
- Safety guards and light curtains to ensure operator safety.
Medium-Gauge Cut to Length Blanking Lines
Technical Specifications:
| Parameter | Specifications |
|---|---|
| Material Thickness | 1mm – 8mm |
| Material Types | Cold-Rolled Steel, Hot-Rolled Steel, Stainless Steel, Aluminum |
| Coil Width | 500mm – 2000mm |
| Coil Weight | Up to 25 tons |
| Line Speed | 20 – 60 meters per minute |
| Cutting Length Range | 500mm – 12,000mm (customizable) |
| Length Tolerance | ±0.5mm |
| Leveling Rolls | 5–9 Rolls with backup rolls |
| Cutting System | Hydraulic Guillotine Shear or Rotary Shear |
| Stacking Options | Magnetic, Pneumatic, or Vacuum |
| Power Supply | 380V/50Hz or customized for regional standards |
| Line Control | PLC-based with HMI interface |
| Floor Space Required | Approx. 30m (L) x 8m (W) |
For additional information on Slitting Lines and Cut to Length (CTL) Lines, visit our dedicated website: www.lotosslitting.com.
