Medium Gauge Cut-to-Length Line

Cut-to-length Lines for Medium Gauge

A Medium Gauge CTL Line is designed to process medium-thickness metal coils by leveling and cutting them into flat sheets of precise lengths. These machines bridge the gap between light and heavy gauge lines, offering versatility and efficiency for a wide range of industrial applications.

The cut-to-length production line is a highly efficient and versatile system designed to convert metal coils into flat sheets of precise dimensions. These sheets are essential components for a variety of industrial applications.

Medium Gauge CTL Lines

1. Coil Loading and Uncoiling

• Hydraulic Decoiler: Capable of handling coil weights up to 25 tons, ensuring safe and efficient loading.
• Automatic Centering: Positions coils for precise feeding into the line.
• Expandable Mandrel: Adjusts to accommodate various inner coil diameters.

2. Precision Leveling

• Multi-Roll Leveler: Ensures high flatness and stress-free sheets.
• Back-Up Rolls: Reinforce the leveler for processing high-tensile materials.
• Adjustable Settings: Tailored leveling pressure for different material properties.

3. Advanced Feeding Mechanism

• Servo-Driven Feed Rollers: Ensure consistent and accurate material advancement.
• Variable Speed Control: Adjusts speed based on material and cutting requirements.

4. Cutting Mechanisms

• Guillotine Shear: Provides burr-free, straight cuts with high precision.
• Rotary Shear (Optional): Ideal for continuous cutting operations at higher speeds.

5. High-Speed Stacking System

• Automatic Stacker: Aligns and organizes cut sheets efficiently.
• Stacking Options: Magnetic, vacuum, or pneumatic systems based on material type and thickness.
• Capacity: Handles large batches of cut sheets, improving workflow and reducing manual intervention.

6. Edge Trim Management

• Edge Trimmers: Optional feature to remove rough edges during processing.
• Scrap Ballers or Conveyors: Efficiently manage edge trims and scraps.

7. Advanced Control Systems

• PLC Control: Fully automated system with an intuitive HMI touchscreen interface.
• Preset Programs: Store and recall multiple cutting and leveling parameters for quick setup.
• Diagnostics: Real-time monitoring and fault detection for seamless operation.

8. Safety Features

• Emergency stop buttons strategically placed throughout the line.
• Overload protection for critical components.
• Safety guards and light curtains to ensure operator safety.

Medium-Gauge Cut to Length Blanking Lines

Technical Specifications:

For additional information on Slitting Lines and Cut-to-Length (CTL) Lines, visit our dedicated website: www.lotosslitting.com.