U Trailer Plank Roll Forming Machine - Roll Forming Machine

U Trailer Plank Roll Forming Machine

The Trailer Plank Roll Forming Machine is specially designed to produce high-strength U-shaped trailer planks with precise dimensions and excellent durability. This advanced roll forming line offers continuous production with automated feeding, forming, cutting, and output, ensuring consistent quality and efficiency.

Product description

Working Process of the Line

Hydraulic decoiler → Feeding guide & clamping device → One set + Seven-roller leveling → Forming main machine → Straightening device → Hydraulic stop cutting → Output table


Technical Parameters :

1. 5T Hydraulic Decoiler

1.1 Max. Loading Capacity: 5T
1.2 Coil Inner Diameter: Φ480–Φ508mm (requires rubber pad)
1.3 Coil Outer Diameter: Max. Φ1800mm
1.4 Cantilever Length: 400mm
1.5 Decoiler Motor: 4KW, Cycloidal Motor
1.6 Hydraulic Station Motor: 4KW
1.7 Electrical: Delta, 460V
1.8 Remarks:
– Spindle height from ground: 1.55m
– Box-type structure with brake, inclined spindle support
– With pressing arm

2. Forming Main Machine

2.1 Inlet: Feeding guide + One clamping device + Seven-roller leveling
2.2 Forming Stations: 8 passes
2.3 Roller Material: GCR15, heat treatment, hardness HRC58–62°
2.4 Main Shaft Diameter: Φ85mm
2.5 Main Shaft Material: 40GR, quenched & tempered
2.6 Main Motor: 15KW Siemens-Baide, Bodejiang hard gear reducer
2.7 Frame Structure:
– Main structure made of 100×100×4mm square tube
– Sides covered with 6mm steel plate, laser-cut LOTOS FORMING hollow letters
– Frame height: 700mm
– Top panel covered with 8mm steel plate
– Side portal frames and gearbox base additionally with 30mm steel plate, finished to 25mm
2.8 Roller Stand: Made of 110# cast iron portal frame with pressure strip engraved “LOTOS” (customized)

3. Hydraulic Stop Cutting

3.2 Cutting Method: Hydraulic stop, 45° shear
3.3 Cutting Requirement: No burrs
3.4 Others: One spare blade included
3.5 Hydraulic Station: 7.5KW

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U Trailer Plank Roll Forming Machine