sound barrier making machine
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Sound Barrier Panel Roll Forming Machine
The Sound Absorbing Panels Roll Forming Machine or sound barrier making machine has the characteristics of fast production speed, less labor required, exquisite workmanship, and no scratches on the surface of the sound-absorbing. this production line consists of a feeding device, transmission device,and forming roller table and main machine,and cutting device after forming, and hydraulic system,and electric control system,and finished material holding device.
Roll Forming Machine in noise barriers roll forming machine or acoustic panel post roll forming machine has 18 stations Roller groups that make by 45# Steel, chrome coated with heat treatment. Roller shaft dia is 75mm and Shaft material is 45# Steel with quenching and tempering. the power of Motor is 7.5KW and the Transmission way is with Chain driven.In fact, LOTOSFORMING the company specializes in the research and development, design, manufacture, sales, and foreign trade of cold-formed steel, and is a professional manufacturer of cold-formed steel machines.
Highway Sound Barrier Box Board Forming Machine
Roll forming machine for make Highway Sound Barrier Box Board includes two steps: STEP 1:making sound barrier box board STEP2: making slotted panel highway soundproof box board is any means of reducing the sound pressure with respect to a specified sound, Highway noise barrier can reduce wind, engine, road, and tire noise.
- Production working flow
1: Produce 1-rib panel, decoiler→Forming Machine A→Hydraulic cutting→output
2: Produce 2-ribs panel, decoiler→Forming Machine B→Hydraulic cutting→output
3: Produce C channel pad (Left & Right), decoiler→online punch→ Forming Machine C→Hydraulic cutting→output
4: after manual assembles, go through a clamping machine.
5: louver punch machine (this is an optional machine, the barrier could use a perforated panel or louver pattern panel)
Acoustic panel post roll forming machine
- Machine design capacity
- Raw material thickness: 1.2mm
- Raw material yield limit: GI.
- the working speed with punching: 0-10m/min
- Machine components
Machine 1#:1-rib rolling forming machine
2#: 2-rib rolling forming machine
3#: C channel pad punch & forming machine
4#: Clamping machine
5# louver perforated machine
- Each part technical parameter
Machine 1#:1-rib rolling forming machine |
1. 10T Manual decoiler |
2. 1-rib Roll Forming Machine |
Machine 2#:2-ribs rolling forming machine |
1. 10T Manual decoiler |
2. 1-rib Roll Forming Machine |
Machine 3#:C channel Pad (left & right) |
the Machine 4#: Clamping Machine |
Machine 5#: Louver Punch Machine |
Perforated Sound Barrier Cover Machine
- Production working flow
Hydraulic decoiler+loading cart →leveling unit—>160T Hydraulic Press Machine with perforated die→Roll Forming machine→hydraulic bending & cutting→automatic output table
- Machine design capacity
- Raw material thickness: 1.5mm
- Raw material yield limit: aluminum
- the working speed with punching: 3-6m/min
- Machine components
This production line will be combined with a hydraulic decoiler with a loading cart, leveling unit, 160T YANG LI Press Machine, roll forming machine part, hydraulic cutting & bending unit, output table, hydraulic oil pump, and electrical control cabinet and so on.
- Each part technical parameter
1. Hydraulic decoiler with loading cart | ||
1.1 | Loading capacity | 5T |
1.2 | Steel coil I.D. | φ480-φ520mm |
1.3 | Steel coil O.D | max φ1500mm |
1.4 | Cantilever width | 1000mm |
2. Leveling unit | ||
2.1 | Roller number | 7-roller |
2.2 | Roller dia. | Φ70mm, heating treatment, hardness HRC48º~52º |
2.3 | Frequency motor | 4kw |
2.4 | Leveling speed | 1-18m/min |
2.4 | Roller material | 45# steel |
3. Servo Feeding Unit | ||
3.1 | Servo brand | Delta |
3.2 | Motor power | 3KW |
4. 160T Hydraulic Press Machine(GZ Brand) | ||
4.1 | Puncher machine model | 160Ton High speed accuracy press |
4.2 | Puncher die | 1 die unit to Make slotted holes 2 dies to make end slot |
4.2 | Puncher die material | Cr12MoV |
5. Roll Forming Machine | ||
5.1 | Roller groups | 20 stations |
5.2 | Roller material | GCr15 with heat treatment, HRC58-62° |
5.3 | Roller shaft dia. | Φ65mm |
5.4 | Shaft material | 45# with quenching and tempering |
5.5 | Motor | 11KW |
5.6 | Transmission way | Chain with automatic size changeable |
5.7 | Machine frame body | Welded plated, Stress-Relieving |
5.8 | Roller supporter | Pillar |
5.9 | Roller bearing | HRB, 30213 |
6. Hydraulic Pump Station for main machine | ||
6.1 | Motor power | 4KW |
6.2 | Cooling way | Fan wind |