Guardrail Spacers forming machine

Square Pipe or Square tube or Guardrail Spacers is a new design production, effectively reduces manufacturing cost and provides a stronger structure. It has a variety of applications post guardrail barrier and Guardrail Spacers. The welded square tube is a hollow square section steel square tube, also known as hollow cold-formed steel that is formed by cold roll forming and then high-frequency welding. The welded steel tube has a simple production process, high production efficiency, many varieties and specifications, and low equipment investment, but the general strength is lower than that of a seamless steel pipe.LOTOS offers the client a complete line for the welded Square pipe roll forming machine.

Guardrail Spacer making machine

Square Pipe Roll Forming Machine

LOTOS is professional in manufacturing high-quality steel welding square pipe roll forming machine and welded tube mill machine. The square tube is a kind of square pipe, which is a steel pipe with equal sides. Generally, welding to form a round tube, and then rolled into a square tube by a round tube and then cut into the desired length. The welding of steel strip into a product, such as a round tube or pipe, is a great industry.

When working with nonround shapes, such as a step beam, firstly the roll forming machine form the shape before welding. that call this form welding square pipe. Once the shape is formed and welded, most recommend at least two additional passes to work the welded shape once more to finalize the dimensions.

square-pipe-forming-machine

Guardrail offset blocks Forming Machine

  • Production working flow

Hydraulic decoiler→leveling unit—>Hydraulic Punch Station(2sets of punch die)—>Roll Forming machine→Servo tracking cutting saw→automatic output table

  •  Machine design capacity
  1. Raw material thickness: 3.0mm
  2. Input material width: about 416mm
  3. Raw material yield limit: S-355
  4. working speed with welding: 2-5m/min
  5. Working area: about L20,000*W1,80mm*H1,700mm
  6. Overhead crane capacity: ≥10T
  • Machine components

This square pipe forming machine production line will be combined with hydraulic decoiler leveling system,  hydraulic puncher station with punch die, roll forming machine part, hydraulic cutting saw unit, output table, hydraulic oil pump, and electrical control cabinet and so on.

  • Each part technical parameter
Decoiler + Hydraulic Feeding table
1 Loading capacity 5T
2 Steel coil I.D. φ480-φ508mm
3 Steel coil O.D max φ1800mm
4 Cantilever width 600mm
Leveling & Punching Unit
1 Roller number 7 roller clamp material feeding;
2 Roller dia. Φ90mm, heating treatment, hardness HRC48º~52º
3 Frequency motor 7.5kw
4 Leveling speed 1-15m/min
5 Roller material Gr15
6 Cutting blade material Gr12MoV
7 hole puncher unit With die 2sets
Roll Forming Machine
1 Roller groups 18stations
2 Roller material GCr15 with heat treatment, HRC58-62°
3 Roller shaft dia. Φ90mm
4 Shaft material 40Cr with quenching and tempering
5 Motor 22KW,Siemens Brand
6 Transmission way GY230# independent Gear box
7 Machine frame body 10mm Welded plated, Stress-Relieving
8 Roller supporter nodular iron casting pillar
9 Roller bearing HRB, 30213
10 Argon Welder 600A
Hydraulic Pump Station for mail machine
1 Motor power 11 KW
2 Cooling way Fan wind
Servo tracking cutting saw unit
1 Servo motor Delta
2 Power 1.5KW
 Electricity control cabinet
1 Frequency inverter DELTA
2 PLC DELTA
3 Screen touch screen DELTA
4 Encoder DELTA
5 Low voltage DELTA
Square Tube Roll Forming Machine
Guardrail-Spacers-making-machine
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