Cassette Type Roll Forming Machine
Cassette Roll Forming Machine
DUE to cost and workshop space, we will do several different profile size in one roll forming machine by Cassette design. Multi-size one profile with quick-changing cassette: this type of roll forming machine is mostly suitable for C PURLING, and U PURLIN, and With various width. we make one side of roller station or both side of roller stand on linear guide and can automatically move left and right. in this way, once your demand profile width change. you just put new size on PLC program and roller stands will move to an ordered position, and then you can put new raw material inside and get your final profile easily.
CASSETTE DESIGN ROLL FORMING MACHINE
Different profiles forming by different cassettes: regarding customer requirement, we can design one basic structure and drive motor with electrical cabinet and different CASSETTE. The cassette contains a rollers shaft and station stand with the base structure. so once want to form another profile just change a complete cassette. we call quick change cassette design roll forming machine.
In this type of roll forming machine you can change cassette in less than 1 hour, and start forming a new profile. The general cost for any extra cassette is about 40-50% of total gearbox drives roll forming a line. so its looks economic and reasonable to purchase quick change cassette design machine for several different profile forming. Contact us for the best Cassette Type Roll Forming Machine. Specialized Manufacturer Of Roll Forming Machine, With 10 Years Experience. Strict Quality Control.
Custom Roll Forming Machine
Machine design capacity:
- Raw material thickness: 0.6-2.0mm
- Input material width: about 200mm/800mm
- Raw material yield limit: S-355
- working speed with punching: 5-8m/min
- without punching: 10-15m/min
Cassette Rafted Roll Forming Machine
Each part technical parameter:
| 1. decoiler + Hydraulic Feeding table | ||
| Loading capacity | 5T with travel car | |
| Steel coil I.D. | φ480-φ508mm | |
| coil O.D | max φ1800mm | |
| Cantilever width | 700mm | |
| 2. Leveling unit | ||
| Roller number | 2 roller clamp material feeding; 5 rollers for leveling | |
| Roller dia. | Φ100mm, heating treatment, hardness HRC48º～52º | |
| Frequency motor | 15kw | |
| Leveling speed | 1-18m/min | |
| Roller material | Gr15 | |
| 3. 150 Ton puncher Unit with puncher die | ||
| Hydraulic Puncher Unit | 150 TON 4 Column | |
| Puncher die | According to your drawing | |
| die material | Cr12MoV | |
| 4. Pre-cutting blade+Oval Hydraulic Puncher Unit | ||
| Cutting blade material | Gr12MoV | |
| Oval hold puncher unit | With die | |
| 5. Roll Forming Machine | ||
| Basement with motor and gear box | Welded structure with machining surface Gearbox and cardan joint | |
| Motor | 22KW*2pcs,Siemens Brand | |
| Transmission way | GY230# independent Gear box | |
| Machine frame body | 10mm Welded plated, Stress-Relieving | |
| 5. Cassette Roll Formings | |||||
| CASSETTE | Profile 1 | 2 | 3 | 4 | |
| Roller material | GCr15heat treatment | “ | “ | “ | |
| shaft dia | Φ60mm | “ | “ | “ | |
| Shaft material | 40Cr | “ | “ | “ | |
| Transmission way | Gearbox Cardan | “ | “ | “ | |
| Cassette frame body | 10mm Welded plated | “ | “ | “ | |
| Roller supporter | casting pillar | “ | “ | “ | |
| amount | 10 station | “ | “ | “ | |
| 6.Hydraulic Pump Station for mail machine | ||
| Motor power | 22KW | |
| Cooling way | Fan wind | |
| 7. Servo tracking cutting unit | ||
| Servo motor | Delta | |
| Power | 7.5KW | |
| Cutting die | 4 units (each profile one specific DIE) | |
| 8. Electricity control cabinet | ||
| Frequency inverter | Mitsubishi A800 | |
| PLC | Siemens | |
| Screen touch screen | Siemens | |
| Encoder | Omron | |
| Low voltage | Schneider | |
Cassettes Changeable Roll Forming Machine
In fact,Lotosforming has great solution for that manufacture who needs several profiles by one forming machine. Cassette design roll forming machine is the best solution for the user with less productivity and more different profile. As you see in the picture its 8 different cassettes with one base forming machine with the gearbox-Cardan transmission.
Machine surface already well machining and has a smooth align surface. Then we can change the cassette and put new cassette on forming a machine base and fix it with a screw. After all, cassette completely installed we can fix roller with Cardan joint One by one.
After all gear Cardan fixed with roller shaft we will run the machine and start producing a new profile.
FAQ:
1. What is a Cassette Type Roll Forming Machine?
A Cassette Type Roll Forming Machine is a versatile metal forming system that allows quick changeover between different profiles using interchangeable cassettes. Instead of changing all roller sets manually, you can simply replace the cassette module, saving time and increasing productivity.
2. How does a Cassette Type Roll Forming Machine work?
This machine forms metal sheets by feeding coils through rollers mounted on removable cassettes. Each cassette contains the forming tools for a specific profile. When a different product is needed, the operator swaps the cassette in just a few minutes, without realigning the entire system.
