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Thrie-Beam Steel Guardrail making machine

▷ Guardrail roll forming machine – Highway guardrail suppliers 2022◁ can produce a variety of guard rails which are Mostly used on highway roads. Produced w beam guard rail are all in high quality, Durability, Long-lasting Life and they are also easy to be installed. One production Machine can produce products of a wide range of specifications, so you will surely get Profile a lot. The Guardrail Machines and W Beam Machines are some of the most significant machines we produce, as they are extra heavy-duty machines that are made with high precision and the best quality roll tools and material. Rolling guard barrier placed along the edge of a highway at dangerous points. Highway guardrail Meanwhile, it minimizes the damage to vehicles.

LOTOSFORMING is one of the best guardrail manufacturers and highway guardrail suppliers in the whole of the world such as :

  1. steel guardrail manufacturers
  2. guardrail manufacturers in South Africa

  3. steel guardrail company UAE

  4. guardrail manufacturers in Saudi Arabia

  5. Three-Beam Steel Guardrail
  6. Box beam guardrail

Highway Guardrail Roll Forming Machine

Crash barrier and high way 2 wave and 3 wave guardrail is the most common user the name for this cross-section heavy duty profile. All crash barriers in the world fabricate by roll forming machines pattern is almost the same and standard, for some countries, makes a limited thickness 3 mm but in some other countries, 2 mm profile is also acceptable. So based on global highway standards, along with high-speed highways both sides of the road should be equipped with crash barriers. W beam guard rail most use for guardrail on the roadway system. It is a cold roll forming product that shapes out of steel coil into the shape of two wave guardrail or three waves guardrail. Crash Barrier highway guardrails have proven highly effective in reducing the quantity and intensity of accidents.

We as highway guardrail manufacturers provide the best roll forming machine for producing W Profile Two and Three Waves Guardrail and call that machine ”Full Automatic Highway Guardrail Roll Forming Machine”.Fully Automatic Guard Rail Roll Forming Line can produce 2 and 3 waves guardrail as customer required.

LOTOS supplies and manufacture Corrugated Sheet Steel Beams For Expressway guardrails according to International Standards. A highway guardrail is generally used as a barrier system for highway traffic security. The steel w beam guard rail installs along the roadway and highways. such as curves and slopes, parking lots, road corners, dead-end streets that may cause danger or accidents to people or cars.

Machine-components
Highway Guardrail Roll Forming Machine

2 Wave/3 Wave Guard Rail Roll Forming Machine:

 

Machine components

This production line will be combined with hydraulic decoiler with travel cart, leveling system, hydraulic feeding device, 315T hydraulic press machine with dies, hydraulic puncher station with pre-cutting unit, roll forming machine part, hydraulic cutting unit, output table, hydraulic oil pump, and electrical control cabinet and so on.

Each part technical parameter

1. decoiler + Hydraulic Feeding table
1.1Loading capacity10T with travel car
1.2Steel coil I.D.φ480-φ508mm
1.3Steel coil O.Dmax φ1800mm
1.4Cantilever width700mm
1.5Feeding tableHelp heavy material feeding into leveling machine
2. Leveling unit
2.1Roller number2 roller clamp material feeding;

5 rollers for leveling

2.2Roller dia.Φ100mm, heating treatment, hardness HRC48º~52º
2.3Frequency motor15kw
2.4Leveling speed1-18m/min
2.4Roller materialGr15
3. 315T YANGLI puncher machine with puncher die
3.1Puncher machine modelYL32-315
3.2Puncher dieFor 2 wave and 3 wave
3.2Puncher die materialCr12MoV
4. Pre-cutting blade+Oval Hydraulic Puncher Unit
4.1Cutting blade materialGr12MoV
4.2Oval hold puncher unitWith die
5. Roll Forming Machine
5.1Roller groups2-wave3-wave
18 stations18 stations
5.2Roller materialGCr15 with heat treatment, HRC58-62°
5.3Roller shaft dia.Φ100mm
5.4Shaft material40Cr with quenching and tempering
5.5Motor22KW*2pcs,Siemens Brand
5.6Transmission wayGY230# independent Gear box
5.7Machine frame body10mm Welded plated, Stress-Relieving
5.8Roller supporternodular iron casting pillar
5.9Roller bearingHRB, 30213
6. Hydraulic Pump Station for mail machine
6.1Motor power22KW
6.2Cooling wayFan wind
7. Servo tracking cutting unit
7.1Servo motorDelta
7.2Power3KW
7.3Cutting die2 units (1 for 2-wave, 1 for 3-wave)
8. Electricity control cabinet
8.1Frequency inverterMitsubishi A800
8.2PLCSiemens
8.3Screen touch screenSiemens
8.4EncoderOmron
8.5Low voltageSchneider
10. Cutting precision
10.1Cutting length±1.0mm
10.2Finished productFlag beam height ±1mm

Web width ±1mm

10.3Vertical Tolerance±1.5mm
10.4Horizontal tolerance±1.5mm
How is the Guard Rail Produced?
Guardrail-Machine-Manufacturers
guardrail Machine components
2 Wave/3 Wave Guard Rail Roll Forming Machine

Highway guardrail roll forming machine

High way Guard Rail Machine is the most effective way of guard rail making machine, compare with old guard rail bending machine.we have thousands of high way guard rail manufacture in the world, that most design and produce standard 2 waves and 3 wave guard rail. Steel guard rail manufactures use high way guard rail machine to sale guard rail to South Africa, U.A.E, Saudi Arabia and so many other countries. LOTOSFORMING support guard rail manufactures in South Africa, that has more than 18 heavy-duty roll forming stations.

Most of the guard rail manufacture also has a guardrail installation machine to install metal beam guard rail in high way according to OSHA requirement. High way guard rail forming machine includes decoiler, leveling, servo feeding, guard rail standard punch and forming steps. And W beam guard rail shape cutting to produce standard guard rail.

The material of rollers is Gcr15 to work a long time. Guard rail design is based on country standard. And mostly have 2 waves and 3 waves drawing as below: Nowadays, we have so many guard rail company U.A.E, guard rail for roads South Africa to sale and install metal beam guard rail on the highway to reduce car accident with animals.

Guardrail Machine Manufacturers

LOTOSFORMING is one of the most experienced guard rail machines manufactures in China that produce chain transmission rolling guard barrier for 1.0-2.0mm thickness for low budget highway guard rail suppliers. And also, gearbox transmission highway guard rail roll forming machine for 2.0-5.0mm thickness heavy-duty application. For installation guard rail or guardrail on roads, highway, C post beam is required as well. LOTOSFROMING supply multiple size C beam roll forming machine.

Highway guard rail pricing is based on thickness and material, guard rail manufactures should sale GI C post beam and guard rail to protect from rust. For further detail info from different guard rail machine, kindly may check LOTOS YouTube Channel. A wide variety of options highway guardrail roll forming machine is available to you, such as carbon steel, galvanize steel, thickness, shape design, punching whole, speed, chain or gear transmission, and so on.

Guard rail bending machine

So LOTOSFORMING after decades of manufacturing different type of crash barrier roll forming machine now is one of the leading industry of guard rail roll forming machine manufacturer.

the last generation of cars barrier line can form 2 wave and 3 wave pattern in one machine with punching and precutting and shape cutting, machine speed is more than 10 meters/min for 3 mm thickness.
also regarding road and cross street, we recommend crash barrier bending machine that can bend any angle in any length of guardrails. its small bending machine that can bend continuously without any wavy edges.

for installation for crash barrier based on ROAD STANDARD, we need C post beam that also has punching whole is same as crash barrier, so will joint by galvanized screw, for easy maintain and change.
C post beam also fabricates by roll forming line with mechanical or hydraulic punching, so for those wanna establish a complete factory of the crash barrier, we suggest consider about 3 lines:
1: 2 wave and 3 wave crash barrier forming machine with punching
2: crash barrier bending machine
3: C post beam roll forming line with punching
For further question or technical detail feel free to contact our professional engineering team.

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guard rail

Product Name: Guardrail roll forming machine

Product Description: Guard rail, guardrails, or protective guarding

Brand: LOTOS

Offer price: 14

Currency: $

Availability: InStock

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