Pipe Production Line
The tube mill is widely used in household commodities, shoe racks, public facilities, and guardrails such as all kinds of clothes racks, retractable poles, article racks, all-purpose combination racks, tables, and chair legs, indoor handrails, ship and bus racks, and outdoor guardrails.
steel tubing is an automation system to produce pipes, square tubes, shaped tubes
What is Tube Mill Machine Process?
A tube mill machine is a type of manufacturing equipment used in the production of tubes and pipes. The process involves several key steps, starting with the feeding of a flat strip or sheet of metal, typically steel, into the machine. The metal strip is then progressively rolled into a tubular shape by a series of rollers, known as forming rolls. Following this, the edges of the formed tube are welded together, often using high frequency induction welding, to ensure a continuous, strong seam. After welding, the tube passes through additional rollers to size and straighten it to the desired dimensions. Finally, the tube is cut to length and inspected for quality before being packed for distribution. This process is highly efficient, capable of producing tubes in various diameters and thicknesses with precision, and is widely used in industries like construction, automotive, and plumbing.
Tube Mill or Pipe Production Line Process :
Firstly, the stainless steel strips are made to go through various quality checks and are trimmed at the edges. The strips pass through the number of rollers as per the required size. In the tube mill, the strip is gradually converted into a tubular shape. The fitted welding machine is then used to weld trim edges of the strip welding process. In this way, rolled pipes and tubes are formed.
The cleaning and heating phase Welded Tube Mill Line
The rolled stainless steel pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These stainless pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the stainless steel tubes and pipes are straightened and subjected to pickling for removing scales from the surface.
Tube Mill Machine: How It Works
A tube mill machine operates by transforming flat metal strips into tubular shapes through a systematic series of processes. It begins with feeding a coil of metal, typically steel or aluminum, into the machine. The metal is uncoiled and fed into a set of rollers that gradually bend and form it into a cylindrical shape. Once formed, the tube edges are aligned and welded together using high frequency welding techniques to create a continuous, seamless tube. After welding, the tube passes through further rollers for sizing and shaping to meet precise dimensional specifications. The final stage involves cutting the tube to the desired length, followed by finishing processes to ensure smooth surfaces and meet required tolerances. This process enables efficient, high speed production of tubes used in various industries, such as construction, automotive, and energy sectors.