▷ Steel storage shelf production line - Supermarket Shelf Panel Machine

Supermarket Shelving System Machine

Steel storage shelf production line: Supermarket shelves with fast storage facilities developed in accordance with the demands of modern times the size can be changed according to the dimensions of the ceiling to be installed or the request of the customer.
Supermarket wall units generally come from the base, upright, market shelf, back panel, bracket, and strip.

Lotos company has a high ability to manufacture a variety of roll forming machines and “STEEL STORAGE SHELF PRODUCTION LINE” to produce the main parts of the shelving industry. such as:

L Angle Steel Roll Forming Machine Production Line
C Channel Roll Forming Machine
UPRIGHT POSTS roll forming machine
Box Board Roll Forming Machine
SHELVES panel roll forming machine

Racking Roll Forming Machine:

1 . Automatic Shelf Roll Forming Machine

2. Automatic Back Panel Forming Machine

3. Rib Stiffener Roll Forming Machine

4. U Channel Roll Forming Machine

5. Front Panel Roll Forming Machine

6. Cover Panel Roll Forming Machine

L Upright Post Roll Forming Machine

Machine design capacity

Raw material thickness: 1.0mm
Raw material yield limit: galvanized steel, Carbon Steel
Production line working speed: 6-8m/min

Machine components

This production line will be combined:

motorized decoiler
WORLD Press Machine with die for convex and round roles
roll forming machine part
flying hydraulic cutting unit
output table
hydraulic oil pump
electrical control cabinet, and so on.

Roll Forming Machine with an online punch
Roller groups	40X40mm	35X35mm
	14 stations	8 stations
Roller material	GCR12 with heat treatment, HRC58-62°
Roller shaft dia.	Φ60mm
Shaft material	45# with quenching and tempering
Servo Motor	5.5KW(DELTA)
Transmission way	Chain
Machine frame body	Welded by 400BH H-beam, Stress-Relieving
Roller supporter	Casting pillar

Supermarket-Upright-Post-Roll-Forming-Machine

Front Panel Roll Forming Machine

Production working flow

Motorized decoiler →online hydraulic punch station with dies → roll forming machine→hydraulic stop cutting die→output table

Main Parameters:

Decoiler：5Ton manual
The coil inside diameter:Ф460－520mm
Coil outside diameter(Max): Ф1400mm
Coil width(Max): 200mm
Material thickness: 0.4mm-0.8mm
Roller stations: 10 stations
Roller material:Cr12MoV, HRC58-62°
Shaft diameter：Ф38mm，material 45# steel
Main motor power: 4Kw
Forming speed: 5-10m/min
Drive way: drive by gear
PLC Control box: Xinjie
Encoder: Ruiyide
Hydraulic cutting power: 4Kw
Cutting blade material: Cr12MoV
Power supply: 380V, 50Hz, 3Phase (as per requirement)
Machine size:4500mm(L)x750mm(W)
Machine weight: 2.5T

Supermarket Shelf Panel Making Machine

Machine design capacity

Raw material thickness: 1.0mm
Raw material yield limit: Aluminum, PPGI
Production line working speed: 6-8m/min
Working area: about L8,000*W1,200mm

Machine components

Box Board Roll Forming Machine production line will be combined with a motorized decoiler, servo feeding, hydraulic punch station with die, roll forming machine part, hydraulic cutting & bending unit, output table, hydraulic oil pump, and electrical control cabinet, and so on.

Main Parameters:

1	Decoiler	1 set	1) 5 Ton hydraulic decoiler 2) Coil insider diameter:Ø460-520mm 3）Coil outside diameter Max: Ø1400mm 4) Motor power: 0.75Kw
2	Leveler	1 set	13 rollers, 6 up and 7 down, shaft diameterø80mm, leveling thickness: 0.4-0.8mm
3	Servo Feeder	1 set	1) Servo Feeder type: NC-800 2) Feeding thickness: 0.4-0.8mm 3) Servo Motor: Mitsubishi, motor power: 1.5Kw 4) PLC: Delta 5) Power：380V, 50Hz，3Phase
4	Hydraulic Punch	1 set	1) hydraulic motor power: 7.5Kw 2) Including punch mould 3) with cooling system
5	Main forming Machine	1 set	1. Shelf width 200-600mm 2. Material thickness: 0.4-0.8mm 3. Roller stations: 28 stations 4. Roller material: Cr12MoV, HRC58-62 5. Shaft material: 40Cr, diameter:Ø50mm 6. Main motor power: 5.5Kw 7. PLC control system: Xinjie 8. Frequency converter: Mitsubishi, Japan
6	Cutting &Bending	1 set	Bending speed: 7-8pcs/min
7	Outer table	1 set	1.5M（Length）x1M（Width）

Rib Stiffener Roll Forming Machine

Main Parameters:

Decoiler： 2 Ton manual
The coil inside diameter:Ф460－520mm
Coil outside diameter(Max): Ф1400mm
Coil width(Max): 200mm
Material thickness: 0.3mm-0.6mm
Roller stations: 12 stations
Roller material:Cr12Mo, HRC58-62°
Shaft diameter：Ф48mm，material 45# steel
Main motor power: 3Kw (Servo motor)
Forming speed: 5-10m/min
Drive way: drive by chain
PLC Control box: Xinjie
Encoder: Ruiyide
Hydraulic cutting power: 1.5Kw
Cutting blade material: Cr12MoV
Power supply: 380V, 50Hz, 3Phase (as per requirement)
Machine size: 5000mm(L)x600mm(W)
Machine weight: 3T

Automatic Back Panel Roll Forming Machine

Machine List with Parameters

SN	Name	Qty	Technical Notes
1	Decoiler	1 set	1) 4 Ton hydraulic decoiler 2) Coil insider diameter:Ø460-520mm 3）Coil outside diameter Max: Ø1400mm
2	Leveler	1 set	13 rollers, 6 up and 7 down, shaft diameterø80mm, leveling thickness: 0.3-0.5mm
3	Servo Feeder	1 set	1) Servo Feeder type: NC-400 2) Feeding thickness: 0.3-0.5mm 进料厚度 3) Servo Motor: Delta, motor power: 1.8Kw 4) PLC: Delta 5) Power：380V, 50Hz，3Phase
4	Hydraulic Punch & Cutting	1 set	1) hydraulic motor power: 7.5Kw 2) Including punch mould 3) with cooling system
5	Main forming Machine	1 set	1) Shelf width ≤200mm 2) Material thickness: 0.3-0.5mm 3) Roller stations: 16 stations 4) Roller material: 9Cr12Mo, HRC58-62 5) Shaft material: 45# steel, diameter:Ø48mm 6) Main motor power: 2.2Kw 7) PLC control system: Delta，Taiwan 1. Frequency converter: Mitsubishi, Japan
6	Cutting &Bending	1 set	speed≤5pcs/min（including punching time）
7	Outer table	1 set	1.5M (L）x1M （W）

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