Product description
High Speed 2.5mm Unistrut Channel Roll Forming Machine
The High Speed 2.5mm Unistrut Channel Machine is a state of the art roll forming solution designed to meet the growing demands of construction, solar mounting systems, and industrial support structures. Capable of running at impressive speeds of up to 15 meters per minute, this machine delivers unmatched productivity while maintaining high precision and consistent profile quality. Built with durable components and advanced control systems, it ensures stable performance even during long production runs, making it ideal for manufacturers seeking efficiency and reliability in strut channel fabrication.
Unistrut channel roll forming machine
Engineered specifically for producing 2.5mm thickness channels, this Strut Channel Roll Forming Machine supports the creation of standardized Unistrut profiles used across multiple sectors. Whether for electrical installations, HVC systems, or solar panel mounting structures, this machine adapts seamlessly to various application needs. Its modular design allows for easy customization and integration into existing production lines, offering flexibility without compromising speed or accuracy. The Solar Mounting Strut Channel Machine variant is especially optimized for renewable energy applications, ensuring compatibility with solar racking and mounting systems.
As a High Speed Strut Channel Roll Forming Machine , it stands out in the industry for its combination of rapid output and superior finish. The system incorporates servo driven cutoff mechanisms, PLC control panels, and automatic lubrication for minimal downtime and maximum operational ease. Designed for both small scale fabricators and large scale manufacturers, this Solar Channel Roll Forming Machine provides a cost effective way to enhance production capacity. Invest in cutting edge technology that not only boosts throughput but also elevates the quality of your strut channel products, positioning your business at the forefront of modern manufacturing.
Technical Proposal:
Ⅰ. Production working flow
Hydraulic Decoiler à Shovel Feeder à 5-roller Leveling à Pre-cutting Unit à
Clamping Device+Welding Worktable à Servo Feeding+Pneumatic Punch Machine à
Roll Forming Machine à Flying Cutting Die à Out-put table
Ⅴ. Each part technical parameter
| 1. Hydraulic Decoiler | ||
| 1.1 | Loading capacity | 3T |
| 1.2 | Steel coil I.D. | Φ480-Φ508mm |
| 1.3 | Steel coil O.D. | Max Φ1400mm |
| 1.4 | Cantilever width | 400mm |
| 1.5 | Remark | l Motorized unwinding, hydraulic expansion
l Coupled with pneumatic press arm l Coupled with simple brake |
| 2. Shovel Feeder+Leveling Unit | ||
| 2.1 | Shovel feeder | Help the coil material feed into leveling unit |
| 2.2 | Machine composition | 2-roller feeding, 5-roller leveling |
| 2.3 | Leveling roller material | 40Cr with quenching and tempering |
| 2.4 | Width adjustment | 0-300mm |
| 2.5 | Motor power | 2.2 KW |
| 3. Servo Feeding System | ||
| 3.1 | Drive | Driven by servo motor Yaskawa 2.3KW |
| 3.2 | Feeding speed | 30m/min, adjustable |
| 3.3 | Remark | Settled on punch machine |
| 4. Pneumatic Punch Machine | ||
| 4.1 | Model | JH21-80 |
| 4.2 | Press power | Pneumatic 80T |
| 4.3 | Punching die | l 1 die, 6 holes per step
l One additional mandrel |
| 4.4 | Punch die material | SKD11, HRC58-62° |
| 5. Roll Forming Machine | ||
| 5.1 | Roller groups | 28 stations |
| 5.2 | Roller material | GCr15 with heat treatment, HRC58-62° |
| 5.3 | Roller shaft dia. | Φ75mm |
| 5.4 | Shaft material | 40Cr with quenching and tempering |
| 5.5 | Motor | 37KW |
| 5.6 | Transmission way | Gearbox transmission |
| 5.7 | Machine frame body | Integrated welded plate housing frame |
| 5.8 | Roller supporter | Casting pillar stands |
| 6. Cutting Device | ||
| 6.1 | Cutting method | Flying cutting die |
| 6.2 | Cutting die | l 3 sets
l 1 set for 1 size |
| 6.3 | Die material | CR12 with heat treatment |
| 6.4 | Power | Driven by servo motor 2.3KW |
