▷ Solar Channel Roll Forming Machine | LOTOSFORMING 2025
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Packing

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Final Product
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Cutting Unite
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Roll Forming
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Punching
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Accumulator
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Shear & Butt Welding
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Decoiler
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Solar channel roll forming machine

Solar panel mounting systems are crucial components of photovoltaic (PV) setups, as they provide secure and reliable support for solar panels on roofs or ground structures. Among the most popular solutions are rack and rail systems, which are favored for their durability and ease of installation. These systems rely on specially designed rails and brackets, which ensure panels remain firmly in place, even under harsh weather conditions.

How Do Solar Panel Mounting Systems Work?

When sunlight hits a solar panel, it is converted into electricity through photovoltaic cells. However, the panels must be securely mounted for the system to perform efficiently over time. Panels may shift, sustain damage, or lose alignment without proper mounting, ultimately reducing energy production. Therefore, using high-quality mounting structures is essential for both functionality and longevity.

Solar channel machine

To meet the growing demand for durable and precise mounting solutions, Solar Panel Mounting Structure Roll Forming Machines have been developed. These machines are specifically designed to produce a wide variety of rails and brackets. As a result, manufacturers can create essential components like:

  • Roof mounting rails
  • Brackets for rack and rail systems
  • Structural channels for solar panel support

Furthermore, these machines ensure that each component meets industry standards for strength and durability. Consequently, they allow manufacturers to produce components at scale, significantly reducing costs while maintaining superior quality.

Solar channel making machine

The Mounting Bracket C Shape Profile is widely used in solar and energy applications for mounting, bracing, supporting, and connecting lightweight structural loads. Its functional design and robust material make it indispensable in these industries. Here’s a detailed overview:

Applications in Solar and Energy Fields:

1. Solar Panel Mounting:
• Provides structural support for photovoltaic (PV) panels.
• Ensures proper alignment and stability of panels under various environmental conditions.
2. Energy Infrastructure:
• Used in wind turbine support structures.
• Helps in cable management and the mounting of electrical enclosures.
3. Lightweight Structural Loads:
• Suitable for bracing light frames and structures.
• Offers an economical solution for supporting smaller loads.

CU Solar channel Machine

If you want to stay competitive in the growing renewable energy market, investing in a Solar Panel Mounting Structure Roll Forming Machine is the ideal choice. Contact us today to discover how our innovative solutions can transform your manufacturing process.

Our high performance assembly line is specially designed for manufacturing solar mounting C shape profiles with exceptional precision and speed. The machine incorporates advanced components to ensure seamless production, including:

  • Hydraulic Uncoiler: Ensures smooth and efficient material feeding.
  • Servo Feeder: Provides accurate positioning for high-precision processing.
  • Press Machine/Individual Punch Unit: Allows precise punching of holes as per design requirements.
  • Roll Former: Shapes the profiles with consistency and accuracy.
  • Servo Tracking Cutter: Delivers clean and precise cuts, even at high speeds.
  • Electrical & Hydraulic System: Powers and controls the entire assembly line for optimized performance.

By automating the rack production process, these machines save time and reduce labor costs, enabling manufacturers to scale production efficiently. They ensure consistency in quality, critical for maintaining the structural integrity of solar installations. Additionally, the machines contribute to faster project timelines by producing components that are ready for on-site assembly.

Mounting Bracket C Shape Profile Roll Forming Machine

Machine design capacity:

1Raw material thickness1.0-4.0mm
2Raw materialST37, ST52
3Profile specification

C purlin:

Web: 50-250mm

Flange: 40-100mm

Lip: 10-20mm

U purlin:

Web: 50-250mm

Flange: 40-100mm

4Line working speed30m/min (with punch)
Punch Station:
Feeding guideAdjustable on the same side 
Pinch device

roller pinch device, driven by motor 1.5KW

Lifting controlled by cylinder for roller gap adjustment

 
Leveling unitroller leveling, up 3 rollers and down 4 rollers 
Servo feeding

Driven by servo motor 30KW

Multi-stage feeding, feeding length is programmable

Feeding speed 60m/min

 
Punch frame

Body structure: mortise and tenon structure

Material: 45# steel, precision machining

 
Punch dieseat punch frame with dies 
StructureIsolated punch frame, mounted on T-rail 
Die materialCR12MOV 

 

Mounting Bracket C Shape Profile Roll Forming Machine

Machine design capacity:

1Raw material thickness1.0-4.0mm
2Raw materialST37, ST52
3Profile specification

C purlin:

Web: 50-250mm

Flange: 40-100mm

Lip: 10-20mm

U purlin:

Web: 50-250mm

Flange: 40-100mm

4Line working speed30m/min (with punch)
Punch Station:
Feeding guideAdjustable on the same side 
Pinch device

roller pinch device, driven by motor 1.5KW

Lifting controlled by cylinder for roller gap adjustment

 
Leveling unitroller leveling, up 3 rollers and down 4 rollers 
Servo feeding

Driven by servo motor 30KW

Multi-stage feeding, feeding length is programmable

Feeding speed 60m/min

 
Punch frame

Body structure: mortise and tenon structure

Material: 45# steel, precision machining

 
Punch dieseat punch frame with dies 
StructureIsolated punch frame, mounted on T-rail 
Die materialCR12MOV 

Solar Mounting C Shape Profile Roll Forming Machine

Roll Forming Machine:
Roller groups

20 stations for C purlin

Automatic change-over for various C/U purlin

 
Roller materialCR12MOV with heat treatment, HRC58-62° 
Arbor diameterΦ95-Φ115mm 
Arbor material42CrMo with quenching and tempering 
Motor75KW, Siemens BEIDE 
Transmission wayGearbox, Spiral bevel gear transmission 
Machine frame bodyIntegrated welded plate housing frame 
Roller supporterCasting pillar stands, heating treated 
Mounting Bracket C Shape Profile Roll Forming Machine
Raw Material Thickness
Raw material
Profile specification