Solar Channel Roll forming Machine
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Solar channel roll forming machine
Solar panel mounting systems are crucial components of photovoltaic (PV) setups, as they provide secure and reliable support for solar panels on roofs or ground structures. Among the most popular solutions are rack and rail systems, which are favored for their durability and ease of installation. These systems rely on specially designed rails and brackets, which ensure panels remain firmly in place, even under harsh weather conditions.
How Do Solar Panel Mounting Systems Work?
When sunlight hits a solar panel, it is converted into electricity through photovoltaic cells. However, the panels must be securely mounted for the system to perform efficiently over time. Panels may shift, sustain damage, or lose alignment without proper mounting, ultimately reducing energy production. Therefore, using high-quality mounting structures is essential for both functionality and longevity.
Solar channel machine
To meet the growing demand for durable and precise mounting solutions, Solar Panel Mounting Structure Roll Forming Machines have been developed. These machines are specifically designed to produce a wide variety of rails and brackets. As a result, manufacturers can create essential components like:
- Roof mounting rails
- Brackets for rack and rail systems
- Structural channels for solar panel support
Furthermore, these machines ensure that each component meets industry standards for strength and durability. Consequently, they allow manufacturers to produce components at scale, significantly reducing costs while maintaining superior quality.
Solar channel making machine
The Mounting Bracket C Shape Profile is widely used in solar and energy applications for mounting, bracing, supporting, and connecting lightweight structural loads. Its functional design and robust material make it indispensable in these industries. Here’s a detailed overview:
Applications in Solar and Energy Fields:
1. Solar Panel Mounting:
• Provides structural support for photovoltaic (PV) panels.
• Ensures proper alignment and stability of panels under various environmental conditions.
2. Energy Infrastructure:
• Used in wind turbine support structures.
• Helps in cable management and the mounting of electrical enclosures.
3. Lightweight Structural Loads:
• Suitable for bracing light frames and structures.
• Offers an economical solution for supporting smaller loads.
CU Solar channel Machine
If you want to stay competitive in the growing renewable energy market, investing in a Solar Panel Mounting Structure Roll Forming Machine is the ideal choice. Contact us today to discover how our innovative solutions can transform your manufacturing process.
Our high performance assembly line is specially designed for manufacturing solar mounting C shape profiles with exceptional precision and speed. The machine incorporates advanced components to ensure seamless production, including:
- Hydraulic Uncoiler: Ensures smooth and efficient material feeding.
- Servo Feeder: Provides accurate positioning for high-precision processing.
- Press Machine/Individual Punch Unit: Allows precise punching of holes as per design requirements.
- Roll Former: Shapes the profiles with consistency and accuracy.
- Servo Tracking Cutter: Delivers clean and precise cuts, even at high speeds.
- Electrical & Hydraulic System: Powers and controls the entire assembly line for optimized performance.
By automating the rack production process, these machines save time and reduce labor costs, enabling manufacturers to scale production efficiently. They ensure consistency in quality, critical for maintaining the structural integrity of solar installations. Additionally, the machines contribute to faster project timelines by producing components that are ready for on-site assembly.
Mounting Bracket C Shape Profile Roll Forming Machine
Machine design capacity:
1 | Raw material thickness | 1.0-4.0mm | |
2 | Raw material | ST37, ST52 | |
3 | Profile specification | C purlin: Web: 50-250mm Flange: 40-100mm Lip: 10-20mm | U purlin: Web: 50-250mm Flange: 40-100mm |
4 | Line working speed | 30m/min (with punch) |
Punch Station: | ||
Feeding guide | Adjustable on the same side | |
Pinch device | roller pinch device, driven by motor 1.5KW Lifting controlled by cylinder for roller gap adjustment | |
Leveling unit | roller leveling, up 3 rollers and down 4 rollers | |
Servo feeding | Driven by servo motor 30KW Multi-stage feeding, feeding length is programmable Feeding speed 60m/min | |
Punch frame | Body structure: mortise and tenon structure Material: 45# steel, precision machining | |
Punch die | seat punch frame with dies | |
Structure | Isolated punch frame, mounted on T-rail | |
Die material | CR12MOV |
Mounting Bracket C Shape Profile Roll Forming Machine
Machine design capacity:
1 | Raw material thickness | 1.0-4.0mm | |
2 | Raw material | ST37, ST52 | |
3 | Profile specification | C purlin: Web: 50-250mm Flange: 40-100mm Lip: 10-20mm | U purlin: Web: 50-250mm Flange: 40-100mm |
4 | Line working speed | 30m/min (with punch) |
Punch Station: | ||
Feeding guide | Adjustable on the same side | |
Pinch device | roller pinch device, driven by motor 1.5KW Lifting controlled by cylinder for roller gap adjustment | |
Leveling unit | roller leveling, up 3 rollers and down 4 rollers | |
Servo feeding | Driven by servo motor 30KW Multi-stage feeding, feeding length is programmable Feeding speed 60m/min | |
Punch frame | Body structure: mortise and tenon structure Material: 45# steel, precision machining | |
Punch die | seat punch frame with dies | |
Structure | Isolated punch frame, mounted on T-rail | |
Die material | CR12MOV |
Solar Mounting C Shape Profile Roll Forming Machine
Roll Forming Machine: | ||
Roller groups | 20 stations for C purlin Automatic change-over for various C/U purlin | |
Roller material | CR12MOV with heat treatment, HRC58-62° | |
Arbor diameter | Φ95-Φ115mm | |
Arbor material | 42CrMo with quenching and tempering | |
Motor | 75KW, Siemens BEIDE | |
Transmission way | Gearbox, Spiral bevel gear transmission | |
Machine frame body | Integrated welded plate housing frame | |
Roller supporter | Casting pillar stands, heating treated |
Mounting Bracket C Shape Profile Roll Forming Machine |
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Raw Material Thickness |
Raw material |
Profile specification |