Steel storage shelf production line
Supermarket Shelving System Machine
Steel storage shelf production line: Supermarket shelves with fast storage facilities developed in accordance with the demands of modern times the size can be changed according to the dimensions of the ceiling to be installed or the request of the customer.
Supermarket wall units generally come from the base, upright, market shelf, back panel, bracket, and strip.
Lotos company has a high ability to manufacture a variety of roll forming machines and “STEEL STORAGE SHELF PRODUCTION LINE” to produce the main parts of the shelving industry. such as:
- L Angle Steel Roll Forming Machine Production Line
- C Channel Roll Forming Machine
- UPRIGHT POSTS roll forming machine
- Box Board Roll Forming Machine
- SHELVES panel roll forming machine
Racking Roll Forming Machine:
1 . Automatic Shelf Roll Forming Machine
2. Automatic Back Panel Forming Machine
3. Rib Stiffener Roll Forming Machine
4. U Channel Roll Forming Machine
5. Front Panel Roll Forming Machine
6. Cover Panel Roll Forming Machine
L Upright Post Roll Forming Machine
- Machine design capacity
- Raw material thickness: 1.0mm
- Raw material yield limit: galvanized steel, Carbon Steel
- Production line working speed: 6-8m/min
- Machine components
This production line will be combined:
- motorized decoiler
- WORLD Press Machine with die for convex and round roles
- roll forming machine part
- flying hydraulic cutting unit
- output table
- hydraulic oil pump
- electrical control cabinet, and so on.
| |||
| Roller groups | 40X40mm | 35X35mm | |
| 14 stations | 8 stations | ||
| Roller material | GCR12 with heat treatment, HRC58-62° | ||
| Roller shaft dia. | Φ60mm | ||
| Shaft material | 45# with quenching and tempering | ||
| Servo Motor | 5.5KW(DELTA) | ||
| Transmission way | Chain | ||
| Machine frame body | Welded by 400BH H-beam, Stress-Relieving | ||
| Roller supporter | Casting pillar | ||
Front Panel Roll Forming Machine
- Production working flow
Motorized decoiler →online hydraulic punch station with dies → roll forming machine→hydraulic stop cutting die→output table
Main Parameters:
- Decoiler：5Ton manual
- The coil inside diameter:Ф460－520mm
- Coil outside diameter(Max): Ф1400mm
- Coil width(Max): 200mm
- Material thickness: 0.4mm-0.8mm
- Roller stations: 10 stations
- Roller material:Cr12MoV, HRC58-62°
- Shaft diameter：Ф38mm，material 45# steel
- Main motor power: 4Kw
- Forming speed: 5-10m/min
- Drive way: drive by gear
- PLC Control box: Xinjie
- Encoder: Ruiyide
- Hydraulic cutting power: 4Kw
- Cutting blade material: Cr12MoV
- Power supply: 380V, 50Hz, 3Phase (as per requirement)
- Machine size:4500mm(L)x750mm(W)
- Machine weight: 2.5T
Supermarket Shelf Panel Making Machine
- Machine design capacity
- Raw material thickness: 1.0mm
- Raw material yield limit: Aluminum, PPGI
- Production line working speed: 6-8m/min
- Working area: about L8,000*W1,200mm
- Machine components
Box Board Roll Forming Machine production line will be combined with a motorized decoiler, servo feeding, hydraulic punch station with die, roll forming machine part, hydraulic cutting & bending unit, output table, hydraulic oil pump, and electrical control cabinet, and so on.
Main Parameters:
| 1 | Decoiler | 1 set | 1) 5 Ton hydraulic decoiler 2) Coil insider diameter:Ø460-520mm 3）Coil outside diameter Max: Ø1400mm 4) Motor power: 0.75Kw
|
| 2 | Leveler | 1 set | 13 rollers, 6 up and 7 down, shaft diameterø80mm, leveling thickness: 0.4-0.8mm |
| 3 | Servo Feeder
| 1 set | 1) Servo Feeder type: NC-800 2) Feeding thickness: 0.4-0.8mm 3) Servo Motor: Mitsubishi, motor power: 1.5Kw 4) PLC: Delta 5) Power：380V, 50Hz，3Phase |
| 4 | Hydraulic Punch
| 1 set | 1) hydraulic motor power: 7.5Kw 2) Including punch mould 3) with cooling system |
| 5 | Main forming Machine
| 1 set | 1. Shelf width 200-600mm 2. Material thickness: 0.4-0.8mm 3. Roller stations: 28 stations 4. Roller material: Cr12MoV, HRC58-62 5. Shaft material: 40Cr, diameter:Ø50mm 6. Main motor power: 5.5Kw 7. PLC control system: Xinjie 8. Frequency converter: Mitsubishi, Japan |
| 6 | Cutting &Bending | 1 set | Bending speed: 7-8pcs/min |
| 7 | Outer table | 1 set | 1.5M（Length）x1M（Width） |
Rib Stiffener Roll Forming Machine
Main Parameters:
- Decoiler： 2 Ton manual
- The coil inside diameter:Ф460－520mm
- Coil outside diameter(Max): Ф1400mm
- Coil width(Max): 200mm
- Material thickness: 0.3mm-0.6mm
- Roller stations: 12 stations
- Roller material:Cr12Mo, HRC58-62°
- Shaft diameter：Ф48mm，material 45# steel
- Main motor power: 3Kw (Servo motor)
- Forming speed: 5-10m/min
- Drive way: drive by chain
- PLC Control box: Xinjie
- Encoder: Ruiyide
- Hydraulic cutting power: 1.5Kw
- Cutting blade material: Cr12MoV
- Power supply: 380V, 50Hz, 3Phase (as per requirement)
- Machine size: 5000mm(L)x600mm(W)
- Machine weight: 3T
Automatic Back Panel Roll Forming Machine
Machine List with Parameters
| SN | Name | Qty | Technical Notes |
| 1 | Decoiler | 1 set | 1) 4 Ton hydraulic decoiler 2) Coil insider diameter:Ø460-520mm 3）Coil outside diameter Max: Ø1400mm |
| 2 | Leveler | 1 set | 13 rollers, 6 up and 7 down, shaft diameterø80mm, leveling thickness: 0.3-0.5mm |
| 3 | Servo Feeder | 1 set | 1) Servo Feeder type: NC-400 2) Feeding thickness: 0.3-0.5mm 进料厚度 3) Servo Motor: Delta, motor power: 1.8Kw 4) PLC: Delta 5) Power：380V, 50Hz，3Phase |
| 4 | Hydraulic Punch & Cutting | 1 set | 1) hydraulic motor power: 7.5Kw 2) Including punch mould 3) with cooling system |
| 5 | Main forming Machine | 1 set | 1) Shelf width ≤200mm 2) Material thickness: 0.3-0.5mm 3) Roller stations: 16 stations 4) Roller material: 9Cr12Mo, HRC58-62 5) Shaft material: 45# steel, diameter:Ø48mm 6) Main motor power: 2.2Kw 7) PLC control system: Delta，Taiwan 1. Frequency converter: Mitsubishi, Japan |
| 6 | Cutting &Bending | 1 set | speed≤5pcs/min（including punching time） |
| 7 | Outer table | 1 set | 1.5M (L）x1M （W） |
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