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C Channel production line

This state of the art equipment is designed for manufacturers requiring precision, efficiency, and scalability. Key features include:

  • High-Speed Production: Achieve rapid throughput without compromising on quality.
  • Automatic Multiple Punching: Perfectly aligned, clean punches with customizable spacing and patterns.
  • Durable Construction: Built with industrial-grade materials for long-lasting performance.
  • Advanced Controls: User-friendly interface with programmable settings for seamless operation.
  • Waste Reduction: Optimized punching minimizes material waste, saving costs.
  • Versatility: Adaptable for various C channel sizes and complex project requirements.

Ideal for industries such as construction, automotive, and infrastructure, this machine is your go-to solution for boosting productivity while maintaining precision and consistency.

C Channel Machine

Production working flow:

This production line will be combined with hydraulic decoiler, shovel feeder, leveling, shearing and butt-welding, horizontal accumulator, leveling on the bridge, looper 1#, isolated punch station, pre-shearing, looper 2#(travel-in conveyor), roll forming machine part, flying cutting saw, stacker, electric control cabinet and so on.

Here are some key features and specifications you might find in such a machine:

Key Features:

  1. Automatic Operation: The machine is automated, allowing for high production efficiency without requiring manual intervention. It automatically feeds the material, performs the punching, and ejects the finished product.
  2. Multiple Punching Stations: The machine can perform various punches simultaneously or quickly on a C-channel. This feature greatly increases the speed and productivity of the operation.
  3. High-Speed Punching: As the name suggests, it can punch C channels at high speed, essential for large-scale production where efficiency is critical.
  4. High Thickness Compatibility: This machine is specifically designed to handle thick materials. It can punch high-thickness steel or other metals used in C-channel production without compromising the punching precision or machine durability.
  5. Customizable Punching Patterns: The machine may come with customizable options for punch patterns or hole sizes, depending on the requirements of the final product.
  6. Durability and Strength: Designed to handle tougher materials, these machines often come with stronger frames, motors, and punch tools to endure high-force applications.

Solar Mounting Frame Roll Forming Machine

The C Channel Line is an essential solution in manufacturing PV mounting brackets, offering precision engineered C shape profiles with unparalleled efficiency. Designed for diverse applications, the C Channel Roll Forming Machine caters to industries requiring high quality structural components, such as solar panel installations. Featuring advanced automation and robust performance, this line seamlessly integrates with Unistrut Channel Roll Forming Machines and Purlin Roll Forming Machines to deliver versatile, durable, and customizable metal profiles. With LOTOSFORMING’s expertise, achieve superior productivity, precision, and cost-effectiveness for your industrial roll forming needs.

High Speed C Channel Line
Hydraulic Decoiler+Loading Cart
Loading capacity 8T
Steel coil I.D. Φ480-Φ550mm
Steel coil O.D Max Φ2200mm
Cantilever width 600mm
Remark l  Motorized unwinding, hydraulic expansion

l  Coupled with loading cart

l Coupled with disc brake

l  Coupled with press arm and support arm

 

 

Shovel Feeder+Leveling
Shovel feeding Press coil thread, with extension plate….send coil into leveling unit.
Leveling It is used to rough-straighten steel coils and plates before sending them to subsequent processes.
Structure type 2 units of pinch rollers, 5-roller leveling, fully hydraulic control
Motor power 11KW
Pinch feeding speed 10m/min
Shearing and Butt-welding
Function l Cut off the defective part at the beginning and end of the steel strip and the defective part in the middle of the coil.

l Cut the head and tail before butt welding, so that the butt welding joints are straight and aligned, which is beneficial to butt welding.

Structure type Hydraulic shear + automatic welding
Shear thickness ≤4.0mm
Maximum cutting width 500mm
Horizontal Accumulator (Option)
Principle Used to store steel strips, store the butted strips in accumulator, and supply materials to the punch unit. The accumulator works in a fixed-loop system, with the outside in and the inside out.
Accumulator diameter Ф4.5M
Strip width 136mm~460mm(estimated)
Strip thickness 1.0-4.0mm
Feeding motor power AC 18.5KW
Driven motor power AC 22KW  

 

C Channel Roll forming Mchine

Roll Forming Machine
Roller groups 20 stations
Roller material CR12 with heat treatment, HRC58-62°
Arbor diameter Φ85-105mm
Arbor material 42CrMo4 with quenching and tempering
Motor 15KW*2 sets, Siemens BEIDE
Width/height adjustment Driven by servo motor, XINJE 2.2KW
Transmission way 230# Gearbox
Machine frame body Integrated welded plate housing frame
Roller supporter Casting pillar stands
Linear Bearings THK, Japan
Remark l  Replace the toolings for angle 105°/110°/115°

l  Coupled with safety guard

l  Apply EM Stop to the feeding guide

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