LT(60)Tube Mill Production Line

LT(60) Tube Mill Production Line is designed for efficient production of high quality steel tubes with thicknesses from 0.8mm to 3.0mm.
Featuring a high production speed of up to 120 m/min, this tube mill offers stable performance, precise forming, and reliable welding for
various industrial and construction applications.

Product description

High Speed Tube Mill Machine

this tube mill processes steel strip thicknesses ranging from 0.8mm to 3.0mm and achieves production speeds of up to 120 m/min.

Equipped with advanced forming and high frequency welding technology, the LT(60) Tube Mill delivers excellent tube roundness, accurate dimensions, and strong weld quality. The line is suitable for manufacturing tubes used in construction, furniture, automotive components, mechanical structures, and various industrial applications.

Built with durable components and intelligent control systems, the LT(60) Tube Mill ensures stable operation, reduced downtime, and high production efficiency. LOTOSFORMING provides complete turnkey solutions, including machine installation, operator training, and technical support to help customers maximize productivity and product quality.

  •  

 

Working flow:
Raw material (steel coil) → uncoiling → shearing and butt-welding → material accumulating → non-power leveling → mill-forming → high-frequency welding → removing burrs outside of weld seam → cooling → sizing → Turkish head → cold saw cutting → run-out table

Key Features 

  • Production speed up to 120 m/min
  • Material thickness range: 0.8mm–3.0mm
  • High-frequency welding technology
  • Precise tube forming and sizing
  • Stable and continuous production
  • Low maintenance and high efficiency
  • Suitable for various steel tube applications
  • Customizable configurations available

Machine parts :

3. Horizontal accumulator

3.1

Principle

Pull in from the outside and discharge from the center

3.2

Accumulator diameter

Ф3.5M

3.3

Strip width

62mm~205mm

3.4

Strip thickness

0.8mm~3.0mm

3.5

Feeding motor power

AC 5.5KW

3.6

Driven motor power

AC 7.5KW

1. Double side hydraulic un-coiler

1.1

Structure type

Hydraulic expanding and 180° rotating and pneumatic braking

1.2

I.D. of steel coil

Φ450mm~Φ550mm

1.3

O.D. of steel coil

Φ800mm~Φ1600mm

2. Shear and butt-welder

2.1

Function

l  Cut off the defective part at the beginning and end of the steel strip and the defective part in the middle of the coil.

l  Cut the head and tail before butt welding, so that the butt welding joints are straight and aligned, which is beneficial to butt welding.

2.2

Structure type

Hydraulic shear + manual welding

2.3

Shear thickness

≤3.0mm

2.4

Maximum cutting width

205mm

1.4

Width of strips

62mm~205mm

1.5

Maxi. Load weight

≤3000kgs

7. Zinc spraying

7.1

Function

Repairing the welding seam zinc surface

4. Mill-forming machine

4.1

Feeding device

Leveling device

l  7-roller leveling, non-power

l  Shaft material: 40Cr

l  Adjust type: hand wheel rotation

 

 

Guide vertical rollers

2 units, manual adjustment

4.2

Requirements

Round tube range: Φ20-Φ65mm, thickness: 0.8-3.0mm;

Square tube range: 20×20-50×50mm, thickness: 0.8-2.5mm;

Rectangular tube range: 20×30-40×60mm, thickness: 0.8-2.5mm.

 

4.3

 

Roller groups

Horizontal stands

Vertical stands

 

 

7 stations

8 stations

4.4

Shaft dia.

Φ70mm

Φ45mm

4.5

Shaft material

42CrMO

42CrMO(heat treatment)

4.6

Stands material

High-precision forged steel

CNC machining and wire cut sizing

4.7

Adjust type

Nut adjust the up roller

Copper nut with screw rod

4.8

Power transmission

From universal transmission joint to horizontal roll stands

4.9

Driven gearbox

Quantity

7 gear boxes

 

 

Material of gearbox

QT50

 

 

Type

Spiral bevel gear

 

 

Material of gearbox

20CrMnTi(heat treatment)

 

 

Material of gear shaft

42Cr(heat treatment)

5.HF welding machine(IGBT)

5.1

Structure

The high-efficiency switch welder (all-in-one machine) is mainly composed of full-bridge rectifier, filter, modular power module (consisting of high-power IGBT and other power devices), secondary rectifier circuit, inverter circuit (consisting of MOS pipe), load and other components.

5.2

Power

200KW

5.3

Welding speed

Max 120M/min

 

LOTOS TUBE MILL

 

6. Guiding and extrude and scraper

6.1

Guide type

Turkish-heads type and 360° rotary

6.2

Welding rolls

Two welding rollers

6.3

Scraper stands

Adjusting pole and quickly feeding and exit

8. Cooling tank

8.1

Structure type

Sink and shower installed in machine bed

9. Sizing machine

9.1

Requirements

Round tube range: Φ20-Φ65mm, thickness: 0.8-3.0mm;

Square tube range: 20×20-50×50mm, thickness: 0.8-2.5mm;

Rectangular tube range: 20×30-40×60mm, thickness: 0.8-2.5mm.

9.2

Roller groups

Horizontal stands

Vertical stands

6 stations

6 stations

9.3

Shaft dia.

Φ70mm

Φ45mm

9.4

Shaft material

42CrMO

42CrMO(heat treatment)

9.5

Stands material

High-precision forged steel

CNC machining and wire cut sizing

9.6

Adjust type

Nut adjust the up roller

Copper nut with screw rod

9.7

Power transmission

From universal transmission joint to horizontal roll stands

9.8

Driven gearbox

Quantity

6 gear boxes

Material of gearbox

QT50

Type

Spiral bevel gear

Material of gearbox

20CrMnTi(heat treatment)

10. Turkish head

10.1

Straightening stands type

Turkish-heads type and 360° rotary

10.2

Straightening stands quantity

1 unit

10.3

Shaft material

40Cr

10.4

Straightening shaft diameter

Φ45mm

10.5

Function

Straightening pipe online

 

Drag & Drop Files, Choose Files to Upload

share

LT(60)Tube Mill Production Line