All in one roll forming machine vs Cassette Type roll forming machine: today we are going to make some video to explain to you once the customer said I need that the roller roll forming machine or I need the cassette roll forming machine. sometimes a customer wants to combine their different profile into one single machine. there is some possible way, of course, and there but there is some choice one choice is a cassette and another choice is changing the roller.
but sometimes we will agree to change the roller for the customers for the sometimes we don’t. it depends on their profile what kind of profile the customer wanna make. the other one also depends on the rollers if we complicate one or it’s an easy one to change.
Different roll forming machines can use to make different roll forming products, such as double roll forming machines and all-in-one roll forming machines, etc. However, cassette type roll forming machines always come to people’s minds in some times.
Roll forming machines
suppose there is one new machine and we want to insulate it that the rollers. here we are some measure it’s not a high technology way but it’s, of course, there are some traditional and useful the way. we make some liner to make sure the roller central will be in the same line. in the first step, workers will put their rollers together with the shaft.
and after installation the rollers the shaft end the bearing broke and we had the problem also we have the up layer(up roller) and the down layer(down roller). The second step is how we adjust the shape to qualify.
An all-in-one roll forming machine usually consists of one decoiler, one roll former, one cutter, one control box, one oil pump, and one set of run-out tables, so it would save working space.
Cassette Type roll forming machine
All in one roll forming machine vs Cassette Type roll forming machine: The Cassette Type roll forming machine has several sets of individual cassettes tools, consisting of different rolling tools, shafts and operation stand. cassette type roll forming machine design to produce a variety of cold-formed profile by quickly changing different cassettes and sharing the same machine base.
cassette type roll forming machine is popular because they can assemble different cassettes on the main machine base to roll form different metal products.
Roll forming machine operator Set up roll forming systems, which include turnstiles, coil carts, decoilers, strip welders, recoilers, roll forming parts, punch presses, welding systems, various measuring devices,
stock straighteners, various coil feed devices, scrap conveyors, part conveyors, automatic material handling, etc.
the operator Perform die repair such as changing roll form sections, punches, buttons, Sharpen punches and make other repairs as necessary.
Forming Roll Operator Set dies and change rolls to produce quality products.
2.Set up all work centers within the department in accordance with established procedures and make necessary adjustments to achieve a part that meets all specifications.
3.Set up duties include but are not limited to; changing molds and dies out of machines, properly securing and connecting utilities to tooling, and installing the proper program into the machine.
4.Feed materials into inline forming machines and perform roll changes as necessary.
5.Remove scrap materials from the machine and dispose of per procedures.
6.Observe machine operation to detect workpiece defects or machine malfunction and report any findings to the Supervisor.
7.Monitor and measure specific characteristics of the product using measuring equipment.
8.Inspect quality of finished product and report any quality issues to Setup/Lead Person or Shift Supervisor.
Roll forming machine Jobs
9.Input accurate daily production information in the computer shop floor data collection system.
10.Assist roll forming operators with job functions such as relieving machinery for scheduled breaks, moving product and scrap to and from work stations, and assisting material handler with moving raw materials to and from work stations.
11.Properly complete all necessary paperwork and forms needed for setup or production.
12.Recommend measures to improve production methods, equipment performance, and quality of the product.
13.Perform all work procedures according to established Quality Management & Environmental Management Systems.
14.Perform job responsibilities and tasks in compliance with Company policies, procedures and safety, and environmental regulations.