Product description
Decking Roll Forming Machine
The Double Layer Floor Decking Roll Forming Machine from Lotosforming is an advanced and highly efficient solution designed for producing two different types of floor decking profiles within a single integrated production line. This system is specially engineered for modern steel construction projects that require flexibility, precision, and high productivity.
The machine is capable of processing steel coils with a thickness range of 0.3–1.0 mm, making it suitable for a wide variety of galvanized and structural steel materials used in floor decking applications. With a stable forming speed of up to 25 meters per minute, it ensures continuous and efficient production while maintaining consistent profile accuracy and surface quality.
Its double-layer design allows operators to switch between two decking profiles quickly and easily, reducing downtime and increasing production efficiency. The robust frame structure, high-quality rollers, and advanced transmission system guarantee smooth operation, low maintenance requirements, and long service life.
This machine is widely used in steel structure buildings, warehouses, industrial facilities, and commercial construction projects where strong and lightweight floor systems are required. The Lotosforming Double Layer Floor Decking Roll Forming Machine combines precision engineering with reliable performance, offering a cost-effective and productive solution for modern roll forming industries.
Working Flow:
Unit Workflow: Hydraulic feeding rack + trolley → Feeding guide → Forming main unit → Hydraulic cutter → 6-meter discharge platform
Floor Deck Roll Forming Machine :
1. Hydraulic Unloading + Loading Trolley
1.1 Unloading Rack Load Capacity: 5 tons
1.2 Inner Diameter of Steel Coil: φ480-φ508mm
1.3 Outer Diameter of Steel Coil: Maximum φ1800mm
1.4 Maximum Width of Steel Coil: 1250mm
1.5 Unloading Motor: 4KW, Cycloidal Motor
1.6 Hydraulic Station Motor: 3KW
1.7 Others:
–Reel Height from Ground: 1.55 meters
–Box-type structure, with brake, reel inclined support type
–With pressure arm
– Trolley motor drive
1.8 Electrical: Delta, 220V
2. Forming Machine
2.1 Forming Passes: 26 passes + 26 passes
2.2 Roll Material: 45# steel, precision machined, chrome plated
2.3 Spindle Diameter: Φ90mm
2.4 Spindle Material: 45# steel, quenched and tempered
2.5 Main Motor: 11KW, Siemens Bede
2.6 Transmission Method: 1-inch double-row chain, Japanese Seikaku
2.7 Frame: Welded 400H-beam steel, with T-shaped guide rails
2.8 Other Requirements:
-20mm wall panel, solid φ30mm tie rods, bearing housing
-Manual pull cutter, one at the top and one at the bottom
-Caps required on the suspension rods
3. Hydraulic Cutting
3.1 Cutting Method: Hydraulic stop cutting
3.2 Hydraulic Pump Station: 5.5kW
3.3 Cutting Blade Material: CR12MOV, heat treated
3.4 Encoder: Omron
4. Operating System—Independent Electrical Control Cabinet
4.1 Frequency Inverter: Delta
4.2 PLC: Delta
4.3 Touch Screen: Delta, with “Lotos” startup interface
4.4 Low Voltage: Schneider Electric
4.5 Voltage: 220V/60HZ/3P
4.6 Unit of Measurement: Inch/feet
FAQ:
Floor decking sheets are widely used in steel structure buildings, high-rise buildings, bridges, warehouses, and composite floor systems as structural support for concrete slabs.
A Double Layer Floor Decking Roll Forming Machine is an advanced production line designed to manufacture two different types of floor decking profiles using a single machine structure, improving efficiency and saving factory space.
The double layer design allows the machine to produce two different decking profiles without changing the entire machine setup, which reduces cost, saves floor space, and increases production flexibility.
